Ukumiswa kwebhola le-hinge design_hingre nolwazi_tallsen 1

Ukumiswa kwebhola lokumiswa kuwumkhiqizo osemqoka we-ZF Chassis Technology Comploh Division, futhi umklamo wawo wesakhiwo ubuchwepheshe obukhulu boMnyango. Njengoba imboni yezimoto iyaqhubeka nokuvela, isidingo semikhiqizo ye-Ball Hinge siyanda. Esikhathini esedlule, ukwakheka okuthile komkhiqizo bekungasakwazi ukufeza izidingo zamanje zemakethe. Amakhasimende manje adinga izindawo eziqinile zokulingisa, imithwalo eyinkimbinkimbi kakhulu yokusebenza, kanye nokuhambisana nezidingo ezintsha zokulawula njengokuvikelwa kwezinyawo ezinjengokuvikelwa kwabahamba ngezinyawo kanye nenqubo yokuhluleka ukwehluleka kokushayisana. Njengoba kunikezwe lezi zimo, kubalulekile ukwenza ngcono izici zobuchwepheshe ze-Bhayintsha ngokuhlangene.

I-BOL COING isetshenziswa ngokuyinhloko ekumisweni kwangaphambili, okwenza ukuxhumana phakathi kwenduku ne-snuckle ephethe. Lokhu kuxhumana kuhlinzeka ngezinga lesibili lenkululeko edingekayo ekusebenzeni. Ukuhlangabezana nokulindelwe kwamakhasimende aphezulu, ukugxila kocwaningo kanye nokwenza kahle kuguqukela ekuthuthukiseni ukusebenza kokubekwa uphawu nokukhathala kugqoke ukumelana.

Le ndatshana isuselwa ekukhiqizweni kwesisindo sangempela se-ZF ye-Dongfeng Liuzhou B20 Project for project ye-Dongfeng LIUZHOU B20 yomkhiqizi woqobo lwasekhaya (OEM), ngenhloso yokwandisa ukwakheka kwe-Remiming Ball Hinge. Ekuqaleni, uhlelo bekuwukuqhubeka nokusebenzisa izingxenye kuphrojekthi eyenziwe ngobuningi. Kodwa-ke, ngemuva komjikelezo wokuqala wokuhlolwa kokuklama (DV), kwahlonzwa ukuthi kusekhona izingozi ezingaba khona, ikakhulukazi ngendlela yokuvuza kwamanzi nokugqoka ngaphambi kwesikhathi. Lapho kuhlaziywe, kwanqunywa ukuthi ukuthuthukiswa kwemiklamo kwakudingeka ukufeza izidingo zokuhlola zamanje.

Ukuhlaziywa okwengeziwe kwamanye amaphrojekthi amasha asekhaya asekhaya aveze ukuthi ama-OEM amaningi asungule imininingwane ethile yokucaciswa kokusebenza kwebhola, ngezidingo zokuklama eziye zanda kakhulu. Ngokufanayo, i-Global OEMS icubungula ngokuqhubekayo ukucaciswa kwabo ukuthola ama-ball hinges. Imikhiqizo ye-ZF idinga ukumelana nezimo zemvelo ze-Harsher, izimo ezisebenzayo neziguqukayo, kanye nezidingo zokuvikelwa okuningiliziwe. Ngenxa yalokhu kwenzeke, le ndatshana ihlose ukuphakamisa uhlelo olunengqondo lokusebenzisa kahle olususelwa ocwaningweni nasekuhlaziyweni kwemininingwane emisha, ukuze uthole imikhiqizo ehlangabezana namazinga okusebenza ngezindleko eziphansi.

To Ball Hinge:

Ama-Hinges ebhola aqinisekisa ukuxhumeka kwemishini yokuhlangana ngamaketanga ngokugcina ukuxhumana okuqhubekayo nokunyakaza okuhlobene. Amaphoyinti wokuxhumeka kwalokhu kunyakaza kwaziwa ngokuthi amalunga. Ama-Hinges ebhola angahlukaniswa ngezigaba njengoba ama-hinges alayishwe kalula (ama-hinges e-ball aqondisiwe) noma ama-hinges alayishwe ngokuthe xaxa (amalunga ebhola alayishiwe). Ukuhlanganiswa ngakunye kuqukethe izinto ezimbili zokuxhuma, ezinjengemishayo, ama-turnings, ama-gear amazinyo, njll. Izici eziphambili zokuxhuma kwebhola elihlangene yi-BALL STED nesokhethi lebhola. Ngaphandle kokusebenza kwebhola ngokujoyina ngokwalo, ezinye izici ezinjengezinto ezibonakalayo, usayizi, ikhwalithi ephezulu, umthamo othwala umthwalo, nokuthambekela nakho kubalulekile.

Umsebenzi kanye nezidingo zobuchwepheshe ze-The Ball Hinge:

Umsebenzi webhola elithi Hounge ukuxhuma induku nge-buckle yokuqondisa, ngaleyo ndlela unikeze ama-degree amathathu wenkululeko. Ama-degrees amabili wenkululeko asetshenziselwa ukushaya ngesondo nokuqondisa, kanti elesithathu livumela ukwahlukahluka kwesondo kwesondo. I-Ball Joint ingakwazi ukwethula kuphela amabutho ashubile, acindezele, futhi ama-radial ngenxa yamazinga ayo amathathu ajikelezayo wenkululeko. Ngokufanelekile, amalunga webhola akufanele akwazi ukudlala mahhala ukugwema umsindo ongadingekile. Ukuthunyelwa kokunwebeka kufanele kuncishiswe ukuvikela ukungahambi kahle ngenkathi ushayela futhi ulondoloze ukuhlolwa kokushayela okukhohlisayo. Ngokwengeziwe, i-torque esebenzayo ye-Ball Hinge iyinkomba ebalulekile yokuhlola futhi akufanele ibe ngaphansi kwenani elivumelekile ukugwema ukugqoka kwangaphambi kwesikhathi nomsindo.

Ukuhlaziywa kwemodi yoqobo yokwahlulela:

1. Ukwehluleka kokuhlola kokusebenza uphawu:

Ngesikhathi sesigaba sokuqala sephrojekthi ye-B20, yacelwa yikhasimende ukuthi liqhubeke nokusebenzisa imikhiqizo ekhona yephrojekthi ukunciphisa izindleko zokucwaninga nezentuthuko nesikhathi sokujikeleza isikhathi. Kodwa-ke, ngesikhathi sokuhlolwa kwe-DV, izindlela zokwehluleka njengokuvuza kwamanzi nokugqwala kwaqashelwa ekusebenzeni uphawu kwebhola. Lapho kuhlolwe, kwatholakala ukuthi ibhola elihlabelayo kanye ne-buckle eliphetheyo lalinokufakelwa kabi, okuphumela kwigebe lamahhala le-2.5mm phakathi kwalo. Leli gebe lingaholela ekuvuzweni kwamanzi, okukhombisa ukuthi uhlelo lokufaka uphawu aluzange luhlangabezane nezidingo zokuhlola. Okunye ukuhlukaniswa kwebhola uHinge kuveze ukugqwala okunzima endaweni yokuhlangana ne-steireing knuckle. Lokhu kuqinisekisile ukuthi ukusebenza kokubekwa uphawu komkhiqizo kwamanje akuzange kuhlangabezane nezidingo zokuklama zephrojekthi ye-B20. Okuphawulekile, amabala amanzi abonakalayo nokugqwala okunzima kwaqashelwa ezihlokweni zebhola endaweni yokwemboza uthuli. Lokhu kuveze ukuthi uhlelo lwamanje lobufakazi bothuli lwalungezelelwe futhi luyadingeka ukuthuthuka.

2. Ukuhlaziywa kwemiphumela yokuhlola:

Imiphumela yokuhlolwa iveze ukuthi ukungena kwamanzi ngesikhathi sokuhlola kwawela ngaphansi kwe-W3 Level, lapho amabala amanzi abhekwa khona. Lokhu kwaqhakambisa ubulukhuni bezimo zokungena kwamanzi ohlelweni lokubopha uphawu ngemuva kovivinyo. Indawo ye-Ingress yendawo yathinta kakhulu ama-collars emikhawulweni yomibili yebhola. Izizathu ezingaba khona zokuhluleka zazingalandela:

- Ukukhethwa kwekhwalithi ye-COLESCIOL NOKWENZA I-COLL: I-Collar inencazelo enkulu yosayizi ngemuva kokunwetshwa, obekuhloswe ngayo ukuqinisekisa ukuthi amandla okuhlanganisa ahlangabezane nezidingo zokuklama ngemuva kwekhola. Kodwa-ke, uma umhlangano wangempela ungazange ulandele ngokuqinile imininingwane, kungahle kube nomphumela wamandla angenele anganele kanye nekhola evulekile.

- Ukwehluleka kokwehluleka kokwemboza uthuli: Ukuhlaziywa kokuqhathanisa kokwesembozo kothuli kothuli kuveze ukuphambuka ku-angle ye-labyrinth. Idizayini yamanje yayine-angle ye-20 °, ngenkathi ukwakhiwa okujwayelekile kwakune-cane angle ka-12 °. Lokhu kuphambuka kwandise ubungozi bokuvuza.

- Design Ukwehluleka kwendawo yokuvalwa kwe-Pin Pin ye-Pin Lesi sakhiwo esihlose ukuvimbela ubisi lwekhava ukuthi lucindezelwe endaweni yentamo ye-pin yebhola. Kodwa-ke, ngaphansi kwezimo zokusebenza ezedlulele zokuhlanganiswa kwebhola, njengasesimweni somkhawulo, indawo yokuxhumana phakathi kokomboli kothuli nesinyathelo sasincane kakhulu, okuphumela ekuphumeni kokwehluleka. Ngokwengeziwe, amazinga okushisa aphansi angaholela ezindaweni ezincane zokuxhumana, edala izikhala nokuvuza kwamanzi.

I-Ball Hinge Exptiving Design Scheme:

1. I-Collar Assembl Optimization:

Ukwehluleka kokuphela kwekholaji ngokuyinhloko kwaphumela ezindabeni ezinomhlangano wokukhiqiza. Ukubhekana nalokhu, kwathathwa njengokuphumelelayo ukuchaza usayizi wokufakwa kwekhola kwinqubo yangaphakathi yokucaciswa (IPS), okuba yingxenye yokufundiswa kokusebenza kokukhiqiza. I-IPS izochaza indlela yokufaka, ububanzi obukhulu bokufakwa kwamathuluzi, kanye nobubanzi be-collar. Ngaphezu kwalokho, kuzofaka futhi umbiko wokuhlaziywa kwe-Fination (Fea) Le ndlela izothuthukisa inqubo yomhlangano futhi iqinisekise ukuthi ihlangabezana nezidingo zokuklama.

2. Idizayini efanele ye-PIN yebhola:

Ukuhlaziywa kwezindlela zokwehluleka kuveze ukuthi ukwakheka okungenangqondo kwendawo ye-labyrinth yothuli kanye nendawo yokuxhumana encane yesinyathelo esikhulu se-PIN Isinyathelo okwakukhona okubangela ukwehluleka kokuhlolwa kokubopha. Ukucabanga ngezingqinamba zezindleko nezindleko zephrojekthi, ukuthuthukisa isakhiwo se-PIN yebhola kwathathwa njengekhambi elisebenziseka kakhulu. Idizayini eyenziwe kahle ehlose ukuhlinzeka indawo enkulu yokuxhumana phakathi kwesinyathelo se-PIN PIN kanye nokwemboza uthuli lapho ibhola hinge lisendaweni yalo yokusebenza. Idizayini yasekuqaleni yafaka ukwakheka kwesigaba se-semicircular sesigaba sesinyathelo, ngenkathi umklamo omusha wethula isakhiwo esingunxande sesigaba futhi wandise ububanzi obungaphandle kwesinyathelo. Lokhu kuholele endaweni yokuxhumana enkulu futhi kwanikeza amandla amakhulu okuphendula ngaphansi kwezimo zokusebenza ngokweqile, kunciphisa ubungozi bezikhala nothuli okucindezelwe entanyeni.

3. Ukuqinisekiswa Kokuhlolwa Kokulungiswa Okuphezulu:

Amasampula asuselwa kumklamo owenziwe kahle akhiqizwa futhi afakwa ngaphansi kokuhlolwa kokusebenza kokufaka uphawu. Imiphumela ikhombisile ukuthi okuqukethwe kwamanzi ekugcineni kwe-PIN yebhola kanye nokuphela kwegobolondo lebhola kwakungu-0,1% ku-0.2