Tallsen Hardware always provides customers with products made of the most appropriate materials, for example, soft close door hinges. We attach great importance to the materials selection process and have set a rigorous standard - only do with the materials with desirable properties. To select the right materials, we have also exclusively established a purchasing team and a quality inspection team.
Tallsen has been dedicated to developing products, and finally our work has paid off. We have received many positive comments with regard to the long-lasting performance and unique appearance of our products. Based on the feedback, customers' interests have been increasing a lot and their brand influence become greater than before. As a brand that pays great attention to the word-of-mouth promotion from customers, those positive comments matter a lot. We would like to expand our production capacity and update ourselves to satisfy more needs of customers.
An environment where awesome team members come together to do meaningful work has been created in our company. And the exceptional service and support of TALLSEN are exactly started with these great team members, who engage in at least 2 hours of continuing education each month to continue to hone and improve their skills.
To expand the article on "How to install the glass hinge? What are the specifications of the glass door hinge?", we can provide additional information on choosing the right glass hinge, the importance of proper installation, and recommended brands for glass door hinges.
When selecting a glass hinge, it is important to consider several factors. Firstly, check if the dimensions of the hinge match the glass door. This includes checking if the hinge groove on the glass door matches the height, width, and thickness of the hinge. Additionally, ensure that the hinge is compatible with the screws and fasteners used for installation. It is also crucial to identify which leaf of the hinge should be connected to the fan, glass door, and shaft for asymmetrical hinges. Lastly, check if the hinge axes of the same glass door are on the same vertical line to prevent the glass door from bouncing.
For the specifications of glass door hinges, there are various sizes commonly used such as 50.8*30*1, 100*60*1, 63*35*1, 101.6*76.2*2, and 88.9*88.9*3. These dimensions differ based on the specific requirements of the glass door. It is important to choose a hinge with fine and smooth surface plating, polished edges on the spring piece, and a relatively light weight for easy rotation.
When it comes to brands, there are several reputable manufacturers in the market. These include Yajie, Mingmen, Huitailong, Blum, Oriton, DTC, GTO, Dinggu, Hfele, Hettich, among others. These manufacturers have a better market reputation and offer hinges of reliable quality.
In conclusion, the installation of glass hinges requires careful consideration of matching dimensions, proper identification of hinge leaves, and ensuring the hinge axes are aligned. The specifications of glass door hinges vary, and it is important to choose one with suitable dimensions, fine surface plating, and light weight. Reputable brands such as Yajie, Mingmen, and Blum are recommended for their quality hinges.
What is an invisible door, what are its advantages, and how should it be installed to look good?
Now, young people who pursue fashion and creativity are no longer keen on ordinary interior door design. Therefore, a kind of "invisible door" that can be integrated with the wall and has a high value is born.
In home decoration, invisible doors often give people the feeling of high-end atmosphere and full of mystery. At first glance, it looks like a simple and tidy wall, but there is a hole behind it!
Next, let's take a look at what is an invisible door, as well as its advantages and applications!
What is an invisible door? What are its advantages?
Speaking of invisible doors, in fact, many families are already using them now. Invisible doors are also called hidden doors. Such doors do not require door frames, locks, or handles on the outside. When they can be integrated with the wall When integrated, it will not be easily noticed after closing the door.
Such a door can not only make the wall beautiful and fashionable, but also improve the utilization rate of the space and create a private space for the residents. Visually, the invisible door is completely integrated with the wall, so that people cannot easily detect it, so the interior The space can also be used to store valuables, which is very concealed. The existence of the invisible door makes every inch of space in the home full of infinite creativity, and it can even be used for house remodeling.
Application of invisible door
In fact, the price of the invisible door is not cheap now, and it will be about 2 times more expensive than the ordinary wooden door. After all, it is not as simple as an ordinary door. It needs to be designed and constructed according to the entire background of the door, and needs to be matched with The whole background is blended together. The cost is generally several thousand dollars. But fortunately, the technology of the invisible door is already very mature, so once it is applied, it does not need to spend too much thought.
Under what circumstances should invisible doors be installed?
1. Separate public and private spaces
Nowadays, people pay more and more attention to personal privacy. For people with high privacy requirements, invisible doors definitely meet their needs. Those you dont want others to see, invisible doors can help you hide them very well, reasonably Separate the public and private spaces. At the same time, it not only ensures the decoration unity of the external environment, but also ensures the private life.
2. The layout of the house is not very good
Some house layouts may have been found to be too unreasonable when buying a house, such as: the door is facing the bathroom, the door is facing the bedroom, etc. In terms of Feng Shui, such a design will make the occupants lose money, or affect the couple. We can use invisible doors to solve such Feng Shui problems, and cleverly "hide" the bathroom door or bedroom door. In short, with the help of invisible doors, we can effectively solve the problem of Feng Shui layout.
3. The small apartment has a small area and the space looks messy
The area of the small apartment is relatively small, but the door, bedroom door, and bathroom door are all needed. You may wish to consider making invisible doors, which can not only save space, but also make the overall sense of the space stronger and more tidy visually. As shown in the picture above See, there are invisible doors installed on both sides of the sofa background wall, one side is the small bedroom, and the other side is the bathroom. When there are guests at home, as long as the door is closed, the whole home environment will look very tidy.
4. Create a secret room
The invisible door can also help you create your own exclusive secret room. It weakens the sense of existence of the door, making people unable to detect that it is a door, and mistakenly think that it is just a wall or a certain decoration. It is even considered as part of the furniture. This is a bit similar to the secret passages often found in costume dramas, so the invisible door can be cleverly used to hide valuables at home.
Small Supplement on Invisible Doors
In order to achieve different functions and create different decoration effects for residents, the current types of invisible doors are divided into flat-opening, push-pull, folding, rotating, and embedded furniture. It has a high value and is not only very good for the indoor environment. It has a good decorative effect, and can create a private space for residents and improve the defects of house layout.
There are three most commonly used methods of secret door design:
1. Painted invisible door: Through the design of painting on the entire wall, the door is invisible in the painting.
2. Wallpaper invisible door: paste the wallpaper of the same material and color as the wall on the door.
3. Invisible door with wooden veneer: use wooden wall panels to combine with the shape of the door panel.
The above three are relatively common and simple secret door methods. The first two methods can require the door factory to make the wooden door itself. On the same plane), the color painting can be painted by yourself or find a professional wall painting artist, and the wallpaper can be pasted by the worker who puts the wallpaper. Only the third method is best done by the on-site decoration construction party, because it needs to be matched with the wall decoration panel Combined, live better!
Extended information
Secret Door Material
1. Painted secret door
The painted secret door can not only hide the door, but also play a very good decorative role. In the design, the secret door is also included in the design of the painted wall, so that the secret door can be well hidden It's in painting.
2. Wallpaper hidden door
The concept of the wallpaper secret door and the painted secret door is the same. It will be to paste the wallpaper on the secret door on the wall at the same time. The wallpaper on the secret door and the wall is the same, so that it can be well hidden. If If you don't look carefully, you won't find the door at all.
3. Wood veneer hidden door
This kind of hidden door is made of wood and combined with the shape of the wooden wall panel and the door panel. The wooden wall panel can better hide the hidden door, and the gap between the wooden wall panels is used as the gap between the wall and the hidden door, so that the dark The hiding of the door can be done seamlessly.
Generally speaking, a variety of wooden doors or glass doors need a series of spare parts during the installation process. The common ones may be invisible door hinges that open outwards as described below. As the name suggests, this This kind of hinge can not only achieve the purpose of connection, but also facilitate the later opening and closing, and the hinges of different products correspond to doors of different sizes and specifications. You should analyze the specific situation in detail, and you can also consider it through the above. What we explain to you is the recommended installation method for the purchase and installation of the invisible door hinges that open outwards.
the
1. Types of outward-opening invisible door hinges
1. Ordinary hinges: used for cabinet doors, windows, doors, etc. The materials are iron, copper and stainless steel. The disadvantage of ordinary hinges is that they do not have the function of spring hinges. After installing the hinges, various hinges must be installed. Touch the beads, otherwise the wind will blow the door panel.
2. Pipe hinge: also called spring hinge. It is mainly used for the connection of furniture door panels. It generally requires a plate thickness of 16 to 20 mm. The material is galvanized iron and zinc alloy. The spring hinge is equipped with an adjusting screw, which can adjust the plate up and down, left and right One of its characteristics is that it can match the opening angle of the cabinet door according to the space. In addition to the general 90-degree angle, 127 degrees, 144 degrees, 165 degrees, etc. have corresponding hinges to match, so that various cabinet doors have corresponding of stretch.
3. Door hinge: It is divided into ordinary type and bearing type. The ordinary type has been mentioned before. The bearing type can be divided into copper and stainless steel in terms of material. From the current consumption situation, the choice of copper bearing hinge is more Many, because of its beautiful and bright style, moderate price, and equipped with screws.
4. Other hinges: there are glass hinges, countertop hinges, and flap hinges. Glass hinges are used to install frameless glass cabinet doors, and the glass thickness is required to be no more than 5-6 mm.
the
2. Installation of invisible door hinges
Step 1: Align the raised alignment line on the back of the hinge with the door leaf and the door frame and draw the slotting line.
Step 2: When slotting, pay attention to the subtle changes in the slotting depth. It should be designed according to the slope shape of the blade thickness. Protrude from the plane of the door leaf or the plane of the door frame, but do not make the groove too deep. The hinge and the surface of the door should be kept on the same level as possible.
Step 3: First fix the upper hinge on the door leaf and then fix the lower hinge on the door frame. When installing, make the hinge open at a position above 90 degrees (the hinge will automatically close when it is less than 80-90 degrees) Check the hinge After installation, open and close the door leaf several times to see if it moves smoothly.
Step 4: Turn on the hinge function. Use a Phillips screwdriver to remove the start screw, and the invisible door hinge starts to work. If the speed and strength of the hinge are not suitable for debugging, you can adjust it with the speed adjusting screw.
What I recommend for you today includes not only the purchase suggestions for outward-opening invisible doors, but also the comparison and example analysis of their installation methods. From this, we can learn one aspect, the reason why outward-opening invisible doors can achieve convenient and quick opening and The purpose of closing is inseparable from the choice of hinges. And there are a series of size parameters for various outward-opening invisible door hinges on the market to meet actual needs. You should also analyze the specific situation during the installation process to choose a reliable one. The ultimate practical purpose of being stable and reliable can only be achieved with the most advanced materials and tools.
1. Spring hinge: It can be normally closed, but it has great disadvantages. For example, there is no buffer when closing the door, which will damage the door. If there are children at home, the child's hand may be caught, so it is not recommended to use this kind of hinge.
2. Hydraulic buffer hinge; it can be closed automatically, with its own buffer when closed, which can better protect the door body. The disadvantage is that the indoor ventilation is relatively poor.
3. Door hinge: It is a hinge with the effect of a door closer, with cushioning and a door stopper. When the door is opened to 90 degrees, it can stop there, which can achieve better ventilation.
4. Install the handle and lock on the side that does not need to be hidden. If you must press the handle on the hidden side, then it is not a bad idea to choose a decorative handle. It is best not to install a door handle, but it is convenient to control the door without a handle Opening and closing? The most reasonable way is to use multifunctional hydraulic hinges, hidden hinges, floor springs, touch pop openers and door closers;
5. The key to the invisible door is the hydraulic hinge or hidden hinge. It not only connects the door and the wall to rotate, but also has super load-bearing capacity, so choose a hard and high-quality hydraulic hinge or hidden hinge especially important.
6. The door closer can make up for the defect that there is no handle. It can avoid damage to the door panel or door pocket by closing the door slowly and automatically.
7. The floor spring is mainly used for the invisible door with 360-degree central axis rotation, and its fixation is relatively stable.
8. The touch-type rebounder is used for the outward-opening invisible door, which is not necessary for the inward-opening type.
9. In order to maintain occasional indoor ventilation, you can press a door stopper so that the door can be kept open. Families with conditions permitting can consider building a fresh air system.
have.
If there is such a door-to-door installation master, you can search for your local door installation store, and then make a telephone consultation, because some stores may not provide door-to-door service.
Ordinary hinges are used for cabinet doors, windows, doors, etc. The materials are iron, copper and stainless steel. The disadvantage of ordinary hinges is that they do not have the function of spring hinges. After the hinges are installed, various bumpers must be installed. Otherwise the wind will blow the door panel.
Summary
Steps and precautions for hinge installation.
1. Preparation before hinge installation
1. Determine whether the height, width, and thickness of the hinge match the wooden door. Hinges that do not match the height, width, and thickness may cause the hinge's load-bearing to fail to meet the requirements and affect the use of the wooden door;
2. Hinge installation requires matching screws and other fastening accessories, check whether the accessories are matched and whether the quantity is complete;
3. Determine the number and height of the hinge installation.
(1) The number of hinges is determined according to the base material of the door. Usually, only two hinges are enough for the installation of a paint-free door or a lighter door such as PVC; solid wood composite doors, solid wood doors, etc. For heavier doors, it is more suitable to install three hinges, which can also bear the weight of the wooden door and avoid deformation and damage after a long time of use. It is more appropriate to install the third hinge at a place 30 cm below the installation position of the upper hinge;
(2) Pipe hinges (both zinc alloy and galvanized iron) have spring devices, which are mainly used for the connection of furniture door panels. The thickness requirement is between 16-20mm. Usually, the number of installations is 2. 1/3 from the upper and lower corners;
(3) The installation positions of ordinary hinges are respectively at a quarter of the upper and lower corners of the door to ensure uniform force.
4. Select the corresponding hinge connection method according to the material, such as the connection of wooden doors and frames with screws.
How to install the hidden hinge of the upper and lower shaft wooden doors?
Steps and precautions for hinge installation. 1. Preparations before hinge installation 1. Determine whether the height, width, and thickness of the hinge match the wooden door. Hinges that do not match the height, width, and thickness may cause the hinge load to fail to meet the requirements , affecting the use of wooden doors; 2. The installation of hinges requires supporting screws and other fastening accessories, check whether the accessories are matched and whether the quantity is complete; 3. Determine the number and installation height of hinges. (1) The number of hinges is based on the size of the door It is determined by the base material. Usually, only two hinges are enough for the installation of lighter doors such as paint-free doors or PVC; solid wood composite doors, solid wood doors, etc. are relatively heavy doors. Good fit, can also bear the weight of the wooden door, to avoid deformation and damage after a long time of use. It is more appropriate to install the third hinge 30 cm below the installation position of the upper hinge; (2) pipe hinges (zinc alloy, galvanized iron two Type) with a spring device, mainly used for the connection of furniture door panels, the thickness requirement is between 16-20mm, usually the number of installations is 2, and the upper and lower hinges are respectively 1/3 away from the upper and lower corners; ( 3) The installation position of ordinary hinges is one-fourth of the The upper and lower corners of the door to ensure uniform force. 4. Select the corresponding hinge connection method according to the material, such as the connection of wooden doors and frames with screws. solid.
Is there a size for the left and right positions of the upper and lower shaft fire doors?
What is the most suitable position for the door leaf on the upper and lower shafts of the hidden door
should be there
The installation method of the invisible door is as follows.
The invisible door must be concealed, and the door must not have any lock handles.
1. Hinges and hidden doors need to solve the problem of no handle. First of all, the handle is used to pull the door. Without a handle, there is no way to close the door. Therefore, there must be a device that can automatically close the door to replace the automatic door lock. The handle can be removed.
2. Make the door a flat door, that is, the door is flat without any gully shape, and the door is flush with the wall outwards.
3. Make the door flat, like a whole wall, and then decorate it, such as painting, pasting wallpaper, inlaid glass decoration, pasting wood, pasting tiles, in short, just make the door the same as the wall, giving people a kind of invisibility a feeling of.
Villa Master provides you with local housing policies, housing drawings, and villa design drawings;
Villa appearance rendering service, thousands of popular drawings for you to choose: https://www.bieshu.com?bdfc
1. Hinge installation:
Although the invisible door is beautiful, we must also consider the door handle when installing it. Generally, the invisible door does not have an obvious door handle, so how should it be designed? First: Using a closer, the closer can automatically open and close the door, which is very convenient and saves the trouble of installing the door handle. The working principle of the closer is very scientific, and can control the speed of opening and closing the door in a balanced manner, effectively avoiding the damage to the door is caused by the inertia. At the same time, in order to avoid the phenomenon that the invisible door is not closed tightly caused by the long use time, we install a touch bead by the way when installing the invisible door, so as to achieve the effect of fixing the door .
2. Door installation:
The highlight of the invisible door is the installation of the door. In order to achieve the "invisible" effect, the door must be flush with the wall, and the pattern on the door must be consistent with the pattern on the wall, so as to achieve the effect. First determine the position of the door installation, ensure After it is flush with the wall and installed, draw the same pattern on the wall as on the door to hide the existence of the door.
3. Door lock installation:
The installation of the door lock of the invisible door is also a critical step. If the door of the bathroom at home is made into an invisible door, then the installation of the door lock is essential. Therefore, the door lock of the invisible door must be installed on the non-invisible On the one hand, this will neither affect the overall effect of the invisible door nor affect the appearance.
If you want to install Meimeis invisible door, this installation method is very practical, friends who are interested, learn it quickly!
1. First determine the specific position of the invisible door in a room, try to make the invisible door a whole brick, which is beautiful and easy to install. Then paste the bottom row of bricks.
2. Find the level and find the vertical, and then level the artifact with tiles to fix it.
3. Spread the second row next to each other.
4. Align the bearing of the invisible door with the lower shaft.
5. Align the bearing on the top of the door leaf with the shaft of the door leaf. After the cement mortar solidifies, you can try to open the door.
Invisible door is a door that does not need a door frame, no lock, and no handle on the outside. After closing, it is not easy to directly observe the shape, size, and style of the door. The invisible door can be closed by itself with a reset device. The invisible door is to hide the door. When others see it, it will give others an illusion that it is not a door. Of course, the most important part of the invisible door is to hide it. I saw many netizens, and the hidden ones are very beautiful. The only downside is that there is a doorknob, even if you are blind, you can feel it is a door even if you touch it with your hands, because he only knows that where there is a lock, there must be a door, hehe
Invisible door features:
1. Hinges and hidden doors need to solve the problem of no handle. First of all, the handle is used to pull the door. Without a handle, there is no way to close the door. Therefore, there must be a device that can automatically close the door to replace the automatic door lock. The handle can be removed.
2. The door, the door needs to be installed on the wall. First of all, there are various doors with different patterns and shapes. The only one is installed on the door frame. When the door is closed, it must Once the wall is flat, the only way is to move the door forward, keep the wall in a horizontal position, and then after installation, make various patterns on the door that are the same as the wall to hide the existence of the door.
3. Door locks, door locks are also very critical. When the bathroom is hidden, a lock must be installed inside to avoid embarrassment. The hidden lock must have nothing on the outside. There can be knobs and handles on the inside. There is nothing on the outside. There is no way to lock the door. Some netizens said that there is no handle and keyhole outside, so there is no way to lock the door. Will it be blown open by the wind? This problem is very serious. If you want not to blow the door open, see the detailed explanation below.
4. If you want to make a hidden door, the most critical, most important, and most difficult part is to solve the automatic closing device, that is the hinge. There are many kinds of automatic closing hinges, including spring hinges and ordinary hinges. Hinges, but they can't be used. The spring hinges have no cushioning function. It is easy to close the door and damage it, and it is easy to pinch the child's hand. Do not use it.
When can invisible doors be used?
So when can the invisible door be used? For example, the bathroom facing the door is not good-looking, so it can be hidden; the bedroom door in the living room, if you don't want others to enter your bedroom, you can hide it. Sticking to the door. The door can be made into a hidden door to increase the bandwidth of the background and relieve eye fatigue. It can be used as a hidden door.
Invisible door installation precautions
1. Hinge, hidden door is very clean, but we also need to consider the defect of no handle. First of all, the handle is used to pull the door. Without the handle, there is no way to close the door. How to solve this seemingly serious problem. First, wisdom The door closer hinge (made in China: Ningang Xingfeng) has the best effect. It can be closed automatically, and it can also be buffered twice. "It can be stopped slowly when it is about to close, so as to avoid the inertia that damages the door." , there is also a door stop function. When the door is opened to 85 degrees, the door can stop, which is equivalent to a door stop. Zhima is the third belt product and the only product in the world that is inspected according to the standard of door closers. It has obtained the US UV certification. Second, install a door closer on the back of the door. The function of the closer is that when you push it in and release your hand, the closer will slowly close the door. These two methods can completely solve the problem of no handle , there is another small detail that the interior designer must know. After a long time, the invisible door will inevitably have problems such as lax closure that will affect the effect of the invisible door. In order to avoid this problem, you can install a touch bead when installing the invisible door, can achieve the effect of closing and fixing the door. Note: Spring hinges and ordinary hinges cannot be used. Spring hinges have no buffer function, and it is easy to close the door and damage it, and it is easier to pinch children's hands. Do not use it.
2. The door, the door needs to be leveled with the wall. First of all, there are various doors with different patterns and shapes. When the door is closed, it must be level with the wall.
We have been upholding the goal of being one of the leading manufacturers.The visit demonstrates that of Tallsen enjoy high popularity and recognition in many areas and regions such as .Tallsen seizes the opportunity to open up foreign markets and has provided customer with better and services.
As a standardized enterprise, Tallsen stands out in the global hardware market and is approved by many international institutions.
When it comes to choosing cabinet door hinges, there are several factors to consider. It's important to invest in good-quality hinges that are durable and functional. Here are some tips on how to choose the right cabinet door hinges:
1. Material: Cabinet door hinges are typically made of stainless steel or semi-stainless steel. Stainless steel hinges are more resistant to rust and corrosion, making them a better choice for long-lasting durability.
2. Type of hinge: There are two main types of cabinet door hinges: positioning hinges and hydraulic hinges. Positioning hinges allow the door to be opened at a specific angle and stay in place. Hydraulic hinges have built-in dampers that control the closing speed and prevent slamming.
3. Types of hinge bends: Hinges come in different bends, including large bend, medium bend, and straight hinge. The bend refers to the angle at which the hinge arm is bent. The choice of bend depends on the type of door panel and the desired coverage of the cabinet side panel.
- Full cover hinges: These hinges cover the entire side panel of the cabinet and are typically used for doors that fully cover the side panel. They provide a smooth opening and closing action.
- Semi-shrouded hinges: These hinges are used when two doors share a side panel. There is a minimum required gap between the doors, and the distance covered by each door is reduced. This requires the use of hinges with bent arms.
4. Adjustability: Good-quality hinges should offer adjustment options for door coverage distance, depth, height, and spring force. These adjustments allow you to fine-tune the positioning and operation of the cabinet doors.
5. Installation method: The installation method of the hinges depends on the type of cabinet and the desired door coverage. There are three common installation methods: full cover door, half cover door, and embedded door. Choose the installation method that suits your cabinet design and requirements.
To install cabinet door hinges, follow these steps:
1. Determine the minimum door margin based on the thickness of the door panel and the hinge cup margin.
2. Choose the number of hinges based on the width, height, and weight of the door panel.
3. Select hinges that are compatible with the shape and opening angle of the cabinet.
4. Install the hinge cups and hinge seats according to the chosen installation method.
5. Adjust the door panel by loosening the fixing screws on the hinges and sliding the hinge arm to the desired position. Tighten the screws once the adjustment is complete.
Remember to consider the weight of the material, the feel of the hinge, and the details of the product when choosing cabinet door hinges. Classifications of hinges include pipe hinges for furniture door panels, door hinges for heavier doors and windows, and ordinary hinges for lightweight doors and windows.
By following these guidelines, you can choose the right cabinet door hinges that are durable, functional, and suitable for your specific cabinet design.
The hinge of Panpan anti-theft door is a crucial component in its overall structure and plays a significant role in ensuring the security and functionality of the door. The hinge allows the door to swing open and closed smoothly while providing stability and support.
There are two basic structures of hinges used in anti-theft doors: light hinges and dark hinges. Light hinges are exposed and can be directly accessed from the outside, making them vulnerable to tampering and destruction. On the other hand, dark hinges are concealed and cannot be touched from the outside, enhancing the security of the door.
Dark hinges are commonly used in class C and D anti-theft doors, which are usually meant for civilian use. These hinges are protected from external interference, making them resistant to forced entry attempts. However, a major drawback of concealed hinges is that the door can only be opened at an angle of more than 90 degrees. Opening the door further could result in damage to the hinge.
In contrast, open hinges are used in high-end anti-theft doors, particularly class A doors. Open hinges allow the door to open up to 180 degrees, providing a wider angle of access. However, measures are taken to ensure that even if the hinge is broken, the door cannot be opened. This additional safety feature makes these doors suitable for high-security applications.
The choice of hinge structure is closely related to the level of the anti-theft door. Residential anti-theft doors typically use concealed hinges, while high-end doors prioritize functionality and opt for open hinges.
It is important to note that the hinge is just one component of the overall anti-theft door structure. The door also consists of other essential parts such as the door lock, door frame, and door leaf. All these components work together to provide the required level of security and safety.
In conclusion, the hinge structure of Panpan anti-theft doors varies depending on the desired level of security and functionality. Concealed hinges are commonly used in civilian doors, while open hinges are chosen for high-end doors. The hinge, along with other components, contributes to the overall effectiveness and performance of the anti-theft door.
There are various specifications for the length of the hinge, ranging from 400-1600mm. However, the hinges that meet these specifications cannot be purchased in the market for a while, which poses a problem for production. Additionally, a large amount of scraps generated during the production of power distribution cabinets are treated as waste.
To address these challenges, it was proposed to use leftover materials to produce hinges. The production process of hinges was compiled, and a pair of progressive dies was designed. This approach not only met the needs of different lengths of power distribution cabinets but also reduced costs and achieved good results. The structural features of the hinges include a length range from 400-1600mm and two kinds of hinge materials: stainless steel and low carbon steel. The hinge shaft is made of φ5mm cold-drawn stainless steel, and the mounting holes on the hinge pages are made according to the needs of the power distribution cabinet.
The production process consists of various steps, including cutting by shears, pre-bending, and round bending. The expansion length is calculated based on the formula L = L1Rπβ/180, where R is the neutral layer radius, r is the inner diameter, and k is the neutral layer coefficient. The pre-bending process is designed to control springback, ensuring the roundness of the hinge page mounting hole. The mold design includes the design of convex and concave dies for pre-bending and the design of punch dies for various steps.
The progressive die structure is designed to guide the material throughout the process, while the guide and unloading plates ensure smooth feeding and unloading. The step distance accuracy is determined based on the formula Δ = ±ωk/2√3, ensuring the precision of the step distance in the mold design.
Overall, this approach of using leftover materials to produce hinges and designing a progressive die has proven successful in meeting production needs and reducing costs. This experience in mold design and hinge production can serve as a reference for others in the industry. Tallsen, as a leading brand in the hardware market, has gained a good reputation and attracts international customers due to its craftsmanship, production capacity, and product quality.
Tel:+86-18922635015
Phone: +86-18922635015
Whatsapp: +86-18922635015
E-mail: tallsenhardware@tallsen.com