Kuongorora kweMuMumanyowa Kwekufa Kwekufa-Kukanda Mold kune matatu-Plate Hinge Kubatanidza Plate Plate Bracket_h

Kuongororwa kwekukanda maitiro uye mold dhizaini yeZL103 Alloy Bracket

Mufananidzo 1 unoratidzira dhizaini yeiyo bracket chikamu, iyo yakagadzirwa neZL103 Alloy. Kuita kuoma kwechikamu chechipatara, kuvapo kwemakomba mazhinji, uye kukakavara kwaro kwakaonda kunoita kuti zviome kubvisa panguva yekukanda uye inogona kutungamira kuhurongwa uye nyaya dzekushongedza. Kupiwa yakakwirira kwazvo yekunyora uye yemhando yepamusoro zvinodiwa, inokosha yekunyatsofunga nzira yekudyisa, kudyisa chinzvimbo, uye chikamu chakamira muumbi dhizaini.

Iyo yekufa-yekukanda mold chimiro, sezvakaratidzwa mumufananidzo 2, inotevera matatu-emhando yemhando yemhando yekugadzira ine maviri-chikamu chikamu chekuparadzanisa. Iyo Center inodyira kubva pasuwo repadenga, ichipa mhedzisiro inogutsa uye chitarisiko chinofadza.

Iyo yekutanga yegedhi fomu yakasarudzwa kune iyo yekufa-inokanda mold yaive gedhi rakananga. Nekudaro, zvakacherechedzwa kuti nzvimbo yekubatana pakati peiyo yakasara uye yekukanda yaive yakakura mushure mekuumbwa kwechigaro, zvichiita kuti zviome kubvisa zvinhu zvakasara. Kuvapo kwezvinhu zvakasara zvakashata zvakakanganisa kunaka kweiyo yepamusoro yepamusoro yekukanda, zvichikonzera shringerge cavities iyo isina kusangana nezvinodiwa zvekukanda. Kugadzirisa izvi, gedhi rekodhi rakatorwa uye rakaratidza kuti rinoshanda mukugadzira nzvimbo dzakatemerwa nenzvimbo dzakatsiga uye yunifomu yezvivakwa zvemukati. Iyo yegedhi yemukati Dhivha yakanga yakatemwa kunge 2mm, uye shanduko yakakodzera H7 / M6 yakashandiswa pakati pegedhi bhazi 21 uye iyo yakatarwa yechigaro chechigaro chembambo. Pasi romukati megedhi regedhi rakashongedzwa kuti riitwe kupatsanurana kweKurasheya kubva kuChinjuru, kuzadzisa roughomence yer r = 0.8μm.

Kufunga nezve zvisingakwanisi kugumira nechimiro chegadziriro yeGating, nzira mbiri-yekuparadzanisa yaive yakashandiswa mune iyo mold yekugadzirisa chikamu chekuparadzaniswa kubva kune speve sleeve uye yekukanda nzvimbo. Kupatsanurana kwandakashandiswa kupatsanura izvo zvasara zvinhu kubva kune spurue sleeve, nepo kupatsanura nzvimbo II kwakapwanya zvinhu zvasara kubva pane zvekukanda pasi. Iyo Baffle Plate 24, iri pakupera kweTie tsvimbo 23, akafambisa kupatsanurwa kwekutsaura kwezvinhu zviviri zvekuparadzanisa. Uyezve, iyo tie tsvimbo 23 yakaitwa sechirahwi chekufamba. Kureba kwemuromo wemuromo waive wakagadziriswa kuti ubviswe kubviswa kwezvinhu zvasara.

Mushure mekuparadzanisa, iyo yekutungamira kutumira inobuda kubva mugomba rinotungamira kweiyo inobviswa template 29. Nekuda kweizvozvo, panguva yekuvharwa kwemota, iyo mold cavity kuisa 26 yakarongedzwa chaizvo neNylon Plunger 27 pane iyo inoshamisa template 29.

Iyo yekutanga mold gadziro yakabatanidza imwe-nguva kusundira-kunze uchishandisa tsvimbo yakasviba. Nekudaro, izvi zvakakonzera matambudziko akadai secformation uye saizi kunze-kwekushivirira mumakandikiya. Kuwedzeredzwa kwakakura uye kuyedza kwakaratidza kuti kutsiga kwakaonda uye kureba kwakakwenenzverwa kwakakonzera simba rekuwedzera pane iyo nzvimbo yekufambisa, ichitungamira kuhurongwa kana ichisvibisa masimba pamatanho maviri. Kugadzirisa nyaya iyi, yechipiri kusundira michina yakaitwa. Uyu mechanism akashandisa hinge yekubatanidza yekubatanidza, umo iyo yepamusoro pushling plate 8 uye yakaderera plate plate 12 yaive yakabatana kuburikidza nemapuranga maviri ehudyu 9 uye gumi uye pini shaft 14. Simba rekusundira kubva kune iyo yekufa-yekukanda Machina Kamwe kuganhurira kweganho remutemo webhuruu 15 rakapfuura, iyo hinge yakakotama, uye kusundira kubva pakufa kwemuchina wekufa Panguva ino, iyo yepamusoro pushling plate 8 yakamira kufamba, kubvumira iyo yechipiri push.

Maitiro ekushanda eMold anosanganisira jekiseni rekukurumidza kweiyo jekiseni remvura pasi pekumanikidzwa kubva kumuchina wekufa-wekukanda, uchiteverwa nekuvhura kwekuumbwa mushure mekuumba. Munguva yekuvhurwa, ini i-ini kupatsanura pamusoro pekutanga kuparadzaniswa, kubvumira kupatsanurwa kwezvinhu zvasara pasage kubva pamusasa 21. Pashure pacho, sezvo iyo mold ichiramba yakavhurika, kushungurudzika kunoita kupatsanurana kwemukati kwekuparadzanisa II, uchibvisa zvinhu zvasara kubva mumugariro. Chikamu chose chasara chasara chinogona kubviswa kubva pakati pekamuri yekuumbwa. Iyo Ejection mechanism yangobva yatangwa, kutanga yekutanga kusundira. Iyo yepazasi hinge plate 10, Pin Shaft 14, uye yepamusoro hinge plate yemushini wekufa, nekumusoro pombi yekufambisa. Sezvo pini shaft 14 inofamba kubva kune muganho wevhara Nekuda kweizvozvo, iyo bolt push yechipiri Iyo ejection mechanism yakagadzirwazve kunzvimbo yayo yekutanga panguva yekuvhara, kupedzisa imwe kutenderera kwekushanda.

Munguva yekushandisa mold, pamusoro pekukandwa yakaratidza mesh burr iyo yakawedzera sehuwandu hwekufa-casting cycle yakawedzera. Tsvagurudzo yakashongedzwa zvikonzero zviviri zvenyaya iyi: Yakakura Mold Tembiricha misiyano uye yakakosha cavity pasi roughness. Kuti uderedze matambudziko aya, achitsvaga iyo mold isati yatanga kushandisa uye kushandisa kutonhora panguva yekugadzirwa kwakakosha. MOTOLD YAKAITWA KUTI TENDA YEKUTI 180 ° C, uye kuumbwa kwemukati kwemukati kwakadzorwa, kuchengeta paRa0000.4μm. Aya matanho anowedzera zvakanyanya kunaka kwemhando yekukanda.

Nzvimbo yemubatanidzwa inovandudza kurapa kwekunatsiridza kupfeka kupokana, uye nekufunga kwakakodzera uye kutonhora kunoverengerwa pakushandisa. Pamusoro pezvo, kushushikana kushushikana kunoitwa mushure mega ezviuru ezviuru anofa-casting clecle, uye nzvimbo yemukati yakapukutwa uye inotungamirwa. Aya matanho anotambanudzira hupenyu hwaMold. Parizvino, kuumbwa kwakapfuura matombo zviuru makumi mashanu ekufa, achiratidza kuvimbika uye kusimba kwaro.

Mukupedzisa, kuongororwa kwekukanda maitiro uye kugadzirwa kweZL103 Alloy Bracket zvine chekuita nezvinhu, kudyisa nzvimbo, uye chikamu chacho chichiita kuti uwane kukwana kwakasimba uye mamiriro emusoro. Iyo yakasarudzwa yegedhi fomu, Guo rePoint, rakaratidza kushanda mukugadzira castings neyekukasira nzvimbo uye zvimiro zvemasaini. Iyo mbiri-yekuparadzanisa mashini, padivi pehudyu-yakavakirwa sekondari yekushambadzira-kunze, yakagadziriswa nyaya zvine chekuita nehurongwa uye saizi-yekuzvishivirira mumakandira. Kutevera kuumbwa kwakakodzera, kwakadzorwa kuumbwa kwemukati, uye matanho ekudzivirira akadai sekutora, kushushikana kushushikana, uye kupukunyuka, kuumbwa nehupenyu hwakawedzera uye hwakavandudzwa hunhu hwakawanikwa. Kubudirira kwechirongwa ichi kunoratidza kuzvipira kweTallen kune hunhu uye hunyanzvi.