BVUNDUDZWA DZESVONDO DZESVONDO DZESVONDO DZESVONDO DZINOGADZIRA TITANIUM Alloy Hinge_Te Ruzivo_tallen

Parizvino, Titanium Alloy Zvigadzirwa zvinoshandiswa zvakanyanya kushandiswa mune hinge mubairo nekuda kwezvivakwa zvavo zvakasarudzika. Nekudaro, yavo yakaderera yekubatanidza kubatana kunogadzirisa dambudziko panguva yekucheka maitiro. Isina kukwana chip yekubvisa inogona kutungamira kune yakawedzera chishandiso kupfeka, chitsva chishandiso lifespan, uye hushamwari hwepamoyo. Chinyorwa ichi chinotarisira kugovera hurukuro yakadzama pane iyo inoshanda nzira yekugadzirisa uchishandisa iyo yakatwasuka chishandiso chemushini chemuchina.

Kuongorora kweMununure:

Chikamu chekufunga nezvacho chine chimiro chakaomarara chine profiles mune akawanda mafambiro, inoda kubatana pakati pezvikoro zvakawanda zvekupedza. Iyo inogadzirwa kubva pakufa inokanganisika uchishandisa Ta15m zvinyorwa, neyekunze zviyero zve470 x 250 x 170 uye inorema 63kg. Iyo chikamu chikamu chamapakati is 160 x 230 x 450, inorema 7.323kg, uye yekubvisa simbi yekubvisa ndeye 88.4%. Chimiro chemubatanidzwa chinoburitsa dhizaini ine profiles mune matanhatu mafambiro, ichiita kuti ive isina kujairika. Iko kushomeka kwenzvimbo yakavhurika inoshandiswa uye kusarongeka kwekugadzikana kunoita kuti ugadzirise chikamu muzvikamu zvakawanda. Dambudziko rakakosha muhurongwa hwekuita ruri kuona kuti rusvingo rwezvikamu. Iyo yakadzika groove muchikamu ndeye 160mm, ine hushoma hwehupamhi hwe3 34mm uye kona radius yeR10. Gungano remakona aya rinopa hukama hwakafukidzwa, hunoda kudzvinyirira kudzika kwekugadzirisa. CNC machining inoda zvishandiso nehurefu hwakareba-dhayimendi chiyero, iyo inoisa imwe yekugadzirisa kuomarara nekuda kwehurombo husina kuomarara.

Kutsunga kwehurongwa hwekugadzirisa:

3.1 Machining neVertical Cnc Machine Tool:

Sezvo chikamu chacho chine profiles mune zvese zvakanangana, zvinokosha mazino clamp zvinodiwa pakugadzirisa pamakona akasiyana. Chikamu chacho chinotanga kugadziriswa uchishandisa shanu-kuronga metical vertical muchina chishandiso, inoteverwa nekutendeukira kune imwe nzvimbo yakatwasuka yekugadzirisa. Mazwi akasiyana anowanikwa achishandisa pixture inoisa nzvimbo, ichisimbisa cnc machining comliance. Chikamu cheshandi sebhenji rekugadzirisa rinotevera uye rinoda seti yeanosarudzika. Nekudaro, zvisingakwanisi kuiswa neyeshanu-kurongedza vertical swinging inhlabit yekugadzirisa chikamu b, inoda maviri ekurimukira mashandiro ane maviri maviri ezviputi. Kuti chidimbu C, zvitatu zvigadziko zvematanho zvinodikanwa kune matatu ekurimukira mashandiro. Zvikamu d uye e inofanirwa kuendeswa kune imwe nzvimbo yakatwasuka yemuchina, uko maisiti akakosha anoshandiswa kune maviri mashandiro ekurimira. Mafuta akawanda anowedzera mikana yekukanganisa michina, yakadai seyakagadziriswa kukanganisa zvikanganiso, itsiture yekugadzira zvikanganiso, uye chikamu chinomarara. Zvikanganiso izvi zvinounganidza, zvichiita kuti zvienderane kuvimbisa chikamu chikamu uye kuwedzera mari yekugadzira. Uyezve, gadziriro dzakawanda dzekugadzirisa dzinowedzera nguva yekugadzirisa nguva uye zvigadzirwa zvekugadzira. Kufunga nezve swing angle zvisingakwanisi kumashanu-kurongedza machina chishandiso, ichi chikamu hachina kukodzera kune vertical cnc machining machinicha.

3.2 Machining neKwaro Cnc Machine Zvishandiso:

(1) kusarudzwa kweCNC Machine Zvishandiso:

Zvidimbu zvekunze kwekunze, 470 x 250 x 170, ita kuti zviite michina pane zvidiki zvisingabatsiri zvekushandisa zvemachinda. Kubva pamidziyo inowanikwa, iyo CNC shanu-inoronga yakakwira-yakaoma-yakaoma nzvimbo yakakwikwidza machining Center yakasarudzwa. Ichi chishandiso chemuchina chinopa kuomesa kwakanakisa nezvinhu zviviri zvinoshanduka, kugadzirira kugadzirira panguva yekugadzirisa uye kusimudzira kushanda kwebasa. Iyo yekushandisa yemuchina yekuda kona inogona kutsvedza mukati memazana mapfumbamwe / -90 madhigirii, nepo b kona inogona kutsvaira kuburikidza ne300 degrees. Zvinobudirira kutonhora zvishandiso AIDS zvinokurumidza uye nenguva chip kubviswa, chishandiso chishandiso chehupenyu.

(2) kugadzwa kwekugadzirisa kuyerera:

Chikamu A, kusanganisira chimiro chayo chekuronga uye gomba rekuchera Iyo yakatsemuka yemuchina mudziyo maitiro ezvikamu d uye e, kusiya 5mm maitiro ekubvumidza iri pasi pepasi pasi kwekutevera kuomarara. Zvekuita b, iyo yemukati gorofu uye lug chimiro inogadziriswa zvizere munzvimbo. Chikamu C inosanganisira kuomesa uye kwakanaka kugura kweakakura uye madiki madiki uye notch. Chekupedzisira, mamagumo ese ari maviri anowana kuwedzerwa kugaya kuti abvise maitiro ekubvumidza. Kumusoro anoshanda seyekumisikidza pamusoro pezvikamu zvese zvekugadzirisa, achida chete seti imwe chete yekuisa kutenderedza kuburikidza neanoshamisa yekupedzisa chikamu chimwe nechimwe. Iyi nzira yeCNC inobvisa yakajairika yekuwedzera kugadzirisa, inogonesa yakakwirira-chaiyo digital kugadzirisa.

Kuunganidzwa kwechirongwa chekugadzirisa:

(1) Kuwedzeredza process system kuomarara:

Munguva yekuronga, kunyatsofungisisa kunopihwa kune chikamu chinomirira nzvimbo uye gadziriro yezvekumanikidza mahwendefa ekusimudzira kuomarara kweiyo nzira yekuita.

(2) Chirongwa Compolation yeChikamu chinopera:

Mugumo weparutivi une kudzika kwe 90mm ne r8 kona. Kuve nechokwadi chekuita system kuomarara, nzira ye5mm yekuisa 5 inoshandirwa panguva yekuronga. Iyo purogiramu inoderedza kumhanya ne50% yemakona, uchishandisa zvakafanana zvirevo zvekugadzirisa uye zvakanaka kugadzirisa. Nhanho yekupedzisira inosanganisira kuwedzera ngarisiro yemakona uchishandisa a φ16R4 Kugaya Cutter.

(3) Chirongwa Complation yekadzika Grooves:

Yakadzika groove purogiramu inosanganisira matatu ekushandisa madhayera. Chikamu chepamusoro chinogadziriswa uchishandisa a φ30D4 yekugaya cutter ine kudzika kwe50mm. Chikamu chepakati chinoshandisa a φ30R4 kucheka chishandiso nedzidzo ye100mm, uye chikamu chepasi chinoshandisa a φ30R4 kucheka chishandiso nedzidzo ye 160mm. Rutivi rwakagadziriswa uchishandisa a φ30R4 Kugaya Cutter munzvimbo, ine yekuwedzera kugaya kweanets uchishandisa a φ20R4 Kugaya Cutter. Kana zvirongwa zvekuronga zvinongedzo, chishandiso chipfupi chinoshandiswa nekuchinja chishandiso axis nhungamiro.

(4) Chirongwa kuunganidzwa kweiyo lugs uye notches:

Kugadzirisa madiki madiki uye slots, nzira inoisa inoshandirwa uchishandisa a φ10R2 kugaya kucheka kucheka kwakashata. A 1mm Margin inosara parutivi rumwe nerumwe, ichiteverwa nekuparadzanisa yakaomeswa uye yakanaka yekugera yekupedzisa. Imwe-side machining yekuparadzanisa AIDS mukuita svutugadzike marara uye notch yakafara. Iyo purogiramu yepakati yekutarisa inosanganiswa yakavakirwa pane yakakosha kukosha kweiyo nzvimbo yekushivirira. Uchifunga nezve kushivirira kwe -0.2 yeiyo notch, chirongwa ichi chinosanganisira imwe-yakatsigirwa —0.05mmmms yekugadzirira kugadzirira. Iyi nzira inovandudza inovandudza chikamu chemuchengeti huwandu.

(5) Kucheka paramita kunoshandiswa mukugadzirisa:

Iyo chikamu chikuru chinotambudzika kwazvo chiri mukudzika kwayo kwakadzika, mamiriro asina kujairika, uye makona madiki. Zvishandiso zvekucheka zvakakamurwa kuita akati wandei kutaurirana nematambudziko aya. Chishandiso chipfupi chinoshandiswa pakugadzirisa iyo yepamusoro hafu, ichiteverwa nechishandiso chakareba chekugadzirisa kwakadzika. Kunze kwenyika φ30R4 Cutters inosarudzwa kuti udzikiswe uye kupedzisa chimiro chemukati chemukati, nezvibereko zvekureba zvakakamurwa mune akawanda akateedzana emigumisiro yakakwana.

(6) kuongororwa kwemaitiro ekugadzirisa:

Vericut6.2 Simulation software inopa mabasa akasimba ekutarisa chokwadi cheNC mapurogiramu. Zvinotendera kuongororwa kwekucheka mvumo, kuzivikanwa kwekushandiswa kwekushandiswa, kuongororwa kwemuchina wekuvhiringidza, uye kuongororwa kwemachining zvakasara. Nekushandisa vericut6.2, kushanda kweiyo chirongwa chekugadzirisa chinogona kusimbiswa.

Kuburikidza nekuongororwa kwekufananidza kwezvirongwa zvekugadzirisa uye chaiko kugadzirisa, zviri pachena kuti zvishandiso zvemabhuku emuchina zvinopa mukana wekupedzisa zvikamu zvakawanda mukushanda kwemusangano mumwe chete. Izvi zvinobvisa kudiwa kwekunyanyo kwekunyanza, kuderedza nguva yebetsero uye kubvisa zvikanganiso zvakabatana nekukanganisa kwakawanda. Nekuda kweizvozvo, zvese zvekugadzirisa kutenderera uye chikamu chemhando chikamu chakavandudzwa. Chiitiko ichi chakawanikwa kubva pakugadzirisa zvikamu zvakadai zvichishandisa zvishandiso zvemachinda zvinokwana kuita ramangwana rakafanana kugadzira chigadzirwa kugadzirwa.