Izinzuzo ze-Horizontal Machine Ithuluzi Lokucubungula Titanium Alloy Hinge_hinge_Tallysen

Njengamanje, izinto zokwenziwa zeTitanium Alloy zisetshenziswa kabanzi ekukhiqizweni kwe-hinge ngenxa yezakhiwo zazo ezihlukile. Kodwa-ke, ukuqina kwabo okushisayo okushisayo kuba yinselele ngesikhathi senqubo yokusika. Ukususwa kwe-Chip enganele kungaholela ekugqokeni kwamathuluzi okukhuphukayo, isikhathi sokuphila kwamathuluzi esifushane, nekhwalithi ephezulu yendawo. Lo mbhalo uhlose ukuhlinzeka ngengxoxo eningilizayo ngendlela esebenza kahle yokucubungula usebenzisa ithuluzi lomshini ovundlile ngengxenye ethile yomshini.

Ukuhlaziywa Kwezingxenye Zezingxenye:

Ingxenye ecatshangelwe inesakhiwo esiyinkimbinkimbi enamaphrofayili ezinkomba eziningi, edinga ukubambisana phakathi kwemisebenzi eminingi yokuqedwa. Kwenziwa ekufeni kwecala kusebenzisa impahla ye-TA15M, ngobukhulu obungaphandle kuka-470 x 250 x 170 kanye nesisindo esingu-63kg. Ubukhulu bezinxenye bangama-160 x 230 x 450, enesisindo esingu-7.323kg, kanye nesilinganiso sokususa insimbi singama-88.4%. Isakhiwo sengxenye sibonisa ukwakheka okuhlangenwe nakho ngamaphrofayili ezinkomba eziyisithupha, okwenza kube ngokungahambisani kahle. Ukuntuleka kwendawo evulekile yokubopha kanye nokuqina okungalungile kudinga ukucubungula ingxenye eziteshini eziningi. Inselelo ebalulekile ohlelweni lwenqubo iqinisekisa ubukhulu bezingxenye zodonga. I-groove ejulile engxenyeni eyi-160mm, enobubanzi obuncane bokuphela kwama-34mm kanye nomsakazo we-R10. Umhlangano wale akhona uletha ubuhlobo obugcwele, edinga ukulungiswa okuqinile kobukhulu. I-CNC MachingApling idinga amathuluzi anesilinganiso esiphakeme ubude-ububanzi, esibeka obunye ubunzima bokucubungula ngenxa yokuqina kwamathuluzi ampofu.

Ukunqunywa kohlelo lokucubungula:

3.1 ukufakwa ngemishini ngethuluzi lomshini we-vertic CNC:

Njengoba ingxenye inamaphrofayli kuzo zonke izinkomba, ama-clamp akhethekile ama-clamp adingekayo ukuze acubungulwe ngama-engeli ahlukene. Ingxenye icutshungulwa kuqala kusetshenziswa ithuluzi lomshini wokuxhumanisa elimiswe okuhlanu, elilandelwa ukuguqukela kuthuluzi lomshini ovundlile ukuze lisebenze. Ama-angles ahlukene atholakala esebenzisa indawo yokuma ecaleni, eqinisekisa ukuthobela kwemishini ye-CNC. Ingxenye A isebenza njenge-benchmark yokucubungula okulandelayo futhi idinga isethi yokulungiswa okukhethekile. Kodwa-ke, ukulinganiselwa okubekwe yi-angle yokuhlaziya okumiswe okuhlanu mpo okuvinjelwe ukucubungula Ingxenye B, kudinga ukusebenza okubili kokubopha ngamasethi amabili okulungiswa. NgeNgxenye C, kudingeka amasethi amathathu okulungiswa emisebenzini emithathu yokubopha. Izingxenye d no-E kudingeka zidluliselwe kwithuluzi lomshini ovundlile, lapho kusetshenziswa khona ukulungiswa okukhethekile kokusebenza okubili kokubopha. Ukulungiswa okuningi kwandisa amathuba amamakeini amamaketha, njengamaphutha wokuma ama-fix, amaphutha okukhiqiza ama-fix, kanye nengxenye amaphutha wokubopha. Lawa maphutha aqongelela, okwenza kube yinselele ukuqinisekisa usayizi wengxenye kanye nokwanda kwezindleko zokukhiqiza. Ngaphezu kwalokho, amalungiselelo amaningi wokulungiswa anweba izikhathi zokucubungula kanye nemijikelezo yokukhiqiza. Uma kucatshangelwa umkhawulo we-Swing Angle weThuluzi lomshini wokuxhumanisa amahlanu, le ngxenye ayilungele imishini ye-CNC eqondile.

3.2 ukufakwa ngemishini ngamathuluzi omshini we-CNC ovundlile:

(1) Ukukhethwa kwamathuluzi omshini we-CNC:

Ubukhulu obungaphandle obungaphandle, 470 x 250 x 170, kwenze ilungele ukufakwa ngemishini kumathuluzi amancane avundlile avundlile. Kususelwa kwimishini etholakalayo, i-CNC exhumanisa ngokuqinile machichity machiching machining Center. Le thuluzi lomshini linikezela ngokuqina okuhle kakhulu ngezindawo ezimbili ezingaguquki, ukunika amandla ukulungiselela ngesikhathi sokucubungula kanye nokwenza ngcono umsebenzi wokusebenza kahle. Ithuluzi lomshini i-angle lingashintsha ngaphakathi kwama-90 / -90 degrees, ngenkathi i-B Angle ingashintshana ngama-degrees angama-360. Imishini yokupholisa esebenza kahle yengculaza Ingculaza ukususwa okusheshayo nokufika ngesikhathi, impilo yamathuluzi eyandisa.

(2) Ukusungulwa kokugeleza kokugeleza:

Ingxenye A, kufaka phakathi ukwakheka kwayo kanye nokushayela kwereferensi, kuyacutshungulwa kusetshenziswa ithuluzi lomshini wokuxhumanisa amahlanu, ukuqeda isidingo sokulungiswa. Ithuluzi lomshini ovundlile licubungula izingxenye ze-D no-E, lishiya isibonelelo senqubo eyi-5mm engaphansi kwendawo ephansi yokusebenza okulandelayo. Engxenyeni B, i-groove yangaphakathi nesimo se-lug kusetshenzwe ngokuphelele endaweni. Ingxenye C ifaka ukugaywa okunzima nokuhle kwama-lugs amakhulu nama-notches amancane. Ekugcineni, zombili iziphetho zidinga ukugaya okungeziwe ukususa izibonelelo zenqubo. Surface A ama-esebenza njengendawo yokubeka indawo yazo zonke izingxenye zokucubungula, edinga isethi eyodwa kuphela yokuzishintsha ngokusebenzisa i-Wortable yokuqeda ingxenye ngayinye. Le ndlela ye-CNC isusa ukucubungula okungezelelweyo okujwayelekile, inika amandla ukucubungula okunembile okunembile kwedijithali.

Ukuhlanganiswa kohlelo lokucubungula:

(1) Ukuthuthukisa ukuqina kohlelo lwenqubo:

Ngesikhathi sokuhlelwa, ukucatshangelwa ngokucophelela kunikezwa ukulwa nezikhundla zokubamba iqhaza kanye nokuhlelwa kwamapuleti okucindezela ukuthuthukisa ubulukhuni bohlelo lwenqubo.

(2) Ukuhlanganiswa kohlelo kwengxenye kuyaphela:

Ukuphela kwengxenye kunokujula kwama-90mm nge-R8 ekhoneni. Ukuqinisekisa ukuqina kwenqubo yokuqina, indlela engu-5mm ekhethekile iyaqashwa ngesikhathi sokuhlelwa. Uhlelo lunciphisa isivinini ngamaphesenti angama-50 wamakhona, usebenzisa imininingwane efanayo yokucubungula okunzima nokuhle. Isinyathelo sokugcina sibandakanya ukugaya okungeziwe kwamakhona kusetshenziswa a φ16r4 milling cutter.

(3) Ukuhlanganiswa kohlelo kwama-grooves ajulile:

Ukuhlelwa kwe-Grove Grovey ejulile kufaka uchungechunge lwamathuluzi amathathu. Isigaba esingenhla sicutshungulwa kusetshenziswa a φI-30d4 milling cutter ngokujula kwe-50mm. Isigaba esiphakathi sisebenzisa a φIthuluzi lokusika le-30R4 elinokujula kwe-100mm, futhi isigaba esingezansi sisebenzisa a φIthuluzi lokusika le-30R4 elinokujula kwe-160mm. Uhlangothi lucutshungulwa kusetshenziswa a φ30r4 milling umsiki endaweni, ngokuncipha kwama-engeli usebenzisa a φ20r4 milling cutter. Lapho uhlelo lwe-lug lug, ithuluzi elifushane kakhulu lisetshenziswa ngokushintsha ukuqondiswa kwe-axis axis.

(4) Ukuhlanganiswa kohlelo kwama-lugs nama-notches:

Ukucubungula ama-lugs amancane nama-slots, kuqashwa indlela ekhethekile usebenzisa a φ10r2 milling cutter for milling rough. I-1mm margin ishiywe ohlangothini ngalunye, ilandelwa ukuhlukaniswa okuqinile nokucophelela okuhle kokuqeda. Imishini engashadile emishini yokuqeda ingculaza ekuqinisekiseni ububanzi be-lug ne-notch. Ithrekhi yesikhungo sohlelo ihlanganiswa ngokususelwa kunani eliphakathi nendawo yengxenye yokubekezelelana. Uma kucatshangelwa ukubekezelelana kwe--0.2 ye-notch, uhlelo luhlanganisa uhlangothi olulodwa —0.05mm ukulungiselela i-offset. Le ndlela ithuthukisa kakhulu amanani entengo yeziqu.

(5) Ukusika kwamapharamitha asetshenziswa ekucutshungweni:

Ubunzima obukhulu kunabo bonke bulele ekujuleni kwalo, isakhiwo esingajwayelekile, namakhona amancane. Amathuluzi wokusika ahlukaniswe ngochungechunge oluningi ukubhekana nalezi zinselelo. Ithuluzi elifushane lisetshenziselwa ukucubungula ingxenye engenhla, elandelwa yithuluzi elide lokucubungula okujulile kwe-groove. -Vesilile φAbasiki be-30R4 bakhethiwe ngokulima futhi baqede ukwakheka kwangaphakathi kwengxenye, ngamathuluzi ubude ahlukaniswe ochungechungeni oluningi lwemiphumela efanelekile.

(6) Ukuhlolwa kwezinqubo zokucubungula:

I-Vericut6.2 Software Simulation inikeza imisebenzi enamandla yokubheka ukunemba kwezinhlelo ze-NC. Ivumela ukuhlolwa kokunciphisa izibonelelo, ukukhonjwa kokushayisana kwamathuluzi, ukuhlolwa kokuphazamiseka kwamathuluzi womshini, kanye nokuhlolwa kwezinsalela zemishini. Ngokusebenzisa i-Vericut6.2, ukusebenza ngohlelo lokucubungula kungaqinisekiswa.

Ngokuhlaziywa kokuqhathanisa kwezinhlelo zokucubungula kanye nemiphumela yangempela yokucubungula, kuyabonakala ukuthi amathuluzi womshini ovundlile anikeza inzuzo yokuqedela izingxenye eziningi ekusebenzeni okukodwa. Lokhu kuqeda isidingo sokubheja okuningi, ukunciphisa isikhathi esisizayo kanye nokuqeda amaphutha ahambisana nokubheja okuningi. Ngenxa yalokho, yomibili umjikelezo wokucubungula kanye nekhwalithi yengxenye kuyathuthuka. Lokhu okuhlangenwe nakho okutholakele ekucutshungweni okunjalo okuyinkimbinkimbi ukusebenzisa amathuluzi omshini ovundlile kubaluleke kakhulu ekukhiqizweni komkhiqizo okufanayo okufanayo.