Abvantbuwan amfãni na kayan aikin injin kwance a kwance titanium aloy_hingsen

A halin yanzu, kayan aikin titanium duk kayan amfani da yawa a masana'antun hinjis saboda kayan aikinsu na musamman. Koyaya, matattararsu mai ƙarancin zafin rana tana haifar da ƙalubale yayin aikin yankan. Rashin cire cire cirewa na iya haifar da ƙara sanyewar kayan aiki, kayan aiki na gajere, da ƙarancin ingancin yanayi. Wannan labarin na nufin samar da cikakken bayani game da hanyar sarrafa kayan amfani ta amfani da kayan aiki na kwance don takamaiman injin.

Nazarin ma'abuta sassa:

Sashe da ke cikin la'akari yana da tsari mai rikitarwa tare da bayanan martaba a cikin bayanan da ke da yawa, yana buƙatar haɗin gwiwa tsakanin shafukan yanar gizo da yawa don kammalawa. An yi shi ne daga dila na mewa ta amfani da kayan ta15m, tare da girman samaniya na 470 x 250 x 170 da kuma nauyin 63kg. A ɓangaren girma sune 160 x 2350, mai nauyin 7.323kg 7.323kg, da kuma yawan cire ƙarfe cire shine 88.4%. Tsarin bangare yana da alaƙa da ƙirar da aka daidaita tare da bayanan martaba a cikin hanyoyi shida, yana yin abu mai zurfi. Rashin wadataccen yanki da ƙarancin kwanciyar hankali da ƙarancin kwanciyar hankali na buƙatar sarrafa ɓangarorin a wurare da yawa. Babban kalubale a tsarin aiwatarwa shine tabbatar da bangon kauri na sassan. Mafi zurfin tsagi a cikin ɓangaren shine 160mm, tare da karamin nisa na kawai 34mm da kuma radius na R10. Majalisar wadannan kusada ta gabatar da dangantakar da ke cike da karfi, suna bukatar tsauraran tsauraran nauyi. Kayayyakin CNC na buƙatar kayan aiki tare da babban tsawan ts yawan lokaci, wanda ke haifar da wata matsala mai aiki saboda ƙarancin kayan aiki mara kyau.

Kulawa na sarrafawa:

3.1 Murfining ta Vertical CNCer kayan aiki:

Tunda kashin yana da bayanan martaba a cikin dukkan hanyoyin shayarwa na musamman suna da mahimmanci don aiki a kusurwoyi daban-daban. An tsara ɓangaren farko ta amfani da kayan aiki na injin guda biyar, biye da juyawa zuwa kayan aiki na kwance don aiwatar da aiki. An sami kusurwoyin daban-daban ta amfani da yanayin tsarawa, tabbatar da yarda CCC. Kashi a matsayin muhimman aiki don aiki mai zuwa kuma yana buƙatar saiti na musamman na musamman. Koyaya, iyakancewar madaidaiciya madaidaiciya ya sanya ɓangare na kusurwar mai miƙa wuya Part B, ya zama tilas ayyukan sarrafawa biyu tare da tsarin gyara biyu. A bangare c, an buƙaci sati uku na abubuwan da ake buƙata don ayyukan clamping uku. Fata na D daukan buƙatar canjawa zuwa kayan aiki na kwance, inda ake amfani da keɓaɓɓun keɓaɓɓu don ayyukan clamping biyu. Kayan gyara da yawa suna ƙaruwa da kurakuran da ke tattare da kurakurai, masu maganin masana'antu na tsayayye, da kuma wani ɓangare clamping kurakurai. Wadannan kurakurrukan tara, suna da ƙalubalen garantin sashi da ƙarancin farashi. Haka kuma, da yawa tsirar da shirye-shiryen sarrafa lokaci da kuma hawan keke. La'akari da wuraren juyawa na kayan aiki na kayan aiki guda biyar, wannan bangare bai dace da injin CNTERCIC.

3.2 Mabiya ta hanyar A kwance CNC na na'urorin CNC:

(1) Zabi na kayan aikin CNC:

The m m kan gaba, 470 x 250 x 170, sanya shi ya dace da injinan kananan kayan aikin motsa jiki. Dangane da kayan aiki, CNC yana daidaita cibiyar Motoci na kwance a kwance a kwance. Wannan kayan aikin injin yana ba da kyakkyawan ƙagari tare da wuraren aiki biyu masu canzawa, suna yin shiri yayin aiki da haɓaka ingancin aiki. Kayan aikin injin ɗin na iya yin yawo cikin digiri 90 / -90, yayin da Bable na BAR na iya juyawa zuwa digiri 360. Ingantattun kayan kwalliya na kayan kwalliya masu sauri da kuma guntu cirewa, tsawaita kayan aiki.

(2) samar da kwarara:

Kashi a, gami da tsarin da yake da niyyar raminsa, ana aiwatar da amfani da kayan aikin injin guda biyar, kawar da bukatar gyara. Tsarin kayan aikin injin kwance kwance-sama da e, yana barin izinin tsari na 5mm a cikin ƙasa mai ƙarfi. Don wani sashi na B, an tsara tsintsiya na ciki da Log. Kashi na C ya ƙunshi m da ƙoshin ciyawa na manyan da ƙananan lugs da notches. A ƙarshe, duka biyun suna buƙatar ƙarin milling don cire hanyoyin aiwatar da izinin aiwatarwa. Fuskar da take aiki a matsayin wurin da wuri don duk sassan aiki, yana buƙatar saiti ɗaya kawai don juyawa ta hanyar aiki don kammala kowane bangare. Wannan tsarin binciken CNC yana kawar da aiki na zamani na al'ada, yana buɗe babban-daidaitaccen tsarin dijital.

Tari na aiki shirin:

(1) Ingantaccen tsarin tsari:

A lokacin shirye-shirye, ana ba da hankali a hankali ana ba su sashe matsayi da kuma tsarin faranti don haɓaka ƙimar tsarin tsari.

(2) rubuce rubuce na shirin don ƙarewa:

A ƙarshen sashi yana da zurfin 90mm tare da kusurwar R8. Don tabbatar da tsari tsarin, hanya 5m na ƙarshe yana aiki yayin shirye-shirye. Shirin yana rage sauri da kashi 50% na sasanninta, ta amfani da takamaiman bayanai don m da aiki mai kyau. Mataki na ƙarshe ya ƙunshi karin milling na sasanninta ta amfani da φ16R4 MILING Cutar.

(3) shirye-shiryen shirin don tsagi:

Matsakaicin shirye-shiryen tsagi ya ƙunshi jerin kayan aiki uku. Ana aiwatar da sashin sama ta amfani da φ30D4 na niƙa tare da zurfin 50mm. Sashe na tsakiya na aiki a φ30 yanke kayan aiki tare da zurfin 100mm, da kuma sashin ƙasa yana amfani da a φ30 yanke kayan aiki tare da zurfin 160mm. An sarrafa gefen ta amfani da φ30 miling mai yanka a wuri, tare da karin milling na kusurwoyi ta amfani da φMoring mai cinya na 20r4. Lokacin shirye-shiryen Log. Ana amfani da mafi kyawun kayan aiki ta canza tsarin kayan aiki.

(4) shirye-shiryen girke-girke don wadatarwa da notches:

Don aiwatar da ƙananan Lucs da Rukuni, ana amfani da tsarin Layatawa ta amfani da φTsarin milling na 10r2 don m milling. An bar gefe na 1mm a kowane gefe, wanda ya biyo bayan niƙa mai kyau da kyau don kammalawa. Motocin gefe guda don karewa don tabbatar da cutar kanjamau don tabbatar da karamar farin ciki da daraja nisa. An tattara hanyar Cibiyar Shirin dangane da darajar mediya na yankin haƙuri mai haƙuri. La'akari da haƙuri na -0.2 don daraja, shirin ya hada da gefe daya —0.05mm Wannan hanyar tana inganta farashin cancantar sashi.

(5) yankuna yankuna amfani da aiki:

Babban wahalar ya ta'allaka ne a zurfin tsagi, tsari mara daidaituwa, da ƙananan sasanninta. Kayan aikin kayan yankewa sun kasu kashi uku don magance waɗannan kalubalen. Ana amfani da ɗan gajeren kayan aiki don sarrafa babba rabin, wanda dogon kayan aiki don sarrafa tsagi mai zurfi. Shigowa da φAn zabi masu yanka biyu don haɗawa da kuma kammala sigar ciki na ciki, tare da tsawon kayan aikin da aka raba zuwa jerin mafi kyau don ingantaccen sakamako.

(6) Binciken hanyoyin sarrafawa:

Vericut6.2 Software na Vericut6.2 Software Samfurori yana ba da ayyuka masu ƙarfi don bincika daidaito na shirye-shiryen NC. Yana ba da izinin kimantawa na yanke izni, gano abubuwan haduwa da kayan aiki, kimanta tsangwirar kayan aikin injin din, da kuma jarrabawar sharan injin din. Ta amfani da Vericut6.2, ingancin shirin sarrafawa za a iya tabbatar da ingantawa.

Ta hanyar bincike na kwatanci na tsarin sarrafawa da sakamako na sarrafawa na ainihi, a bayyane yake cewa kayan aikin injin na kwance suna ba da fa'idar kammala sassa da yawa a cikin matattara guda. Wannan yana kawar da buƙatar clamping, rage lokacin taimako da kawar da kurakurai hade da yawa. Sakamakon haka, duka zagin aiki da ingancin sashi sun inganta. Wannan kwarewar ta samu daga aiki da irin wannan hadaddun sassan ta amfani da kayan aikin injin na kwance shine mai mahimmanci don abubuwan masana'antu mai kama.