Abvantbuwan amfãni na kayan aikin injin kwance a kwance titanium aloy_hingsen 1

A halin yanzu, kayan aikin titanium allon ana amfani da su sosai a cikin kayan tayar saboda kyakkyawan kaddarorin. Koyaya, waɗannan kayan suna da ƙananan halayen da ke damun, wanda zai iya haifar da suturar kayan aiki da rage kayan aikin kayan aiki idan cire chipled ba a yi lokaci da lokaci lokacin yankan chu. Wannan na iya haifar da mummunan yanayin samfurin da aka gama. A cikin wannan labarin, zamu tattauna ingantacciyar hanyar aiki ta wani nau'in injin da aka yi daga titanium pooy.

Sashewar zamu bincika tsari mai rikitarwa da bayanan martaba a cikin hanyoyi shida, suna buƙatar tashoshin da yawa don kammala aiki. Raw kayan don wannan bangare shine Ta15m, di-forting titanium ado, tare da girman girman mai 470 × 250 × 170 da nauyin 63kg. Girman bangon da kansa shine 160 × 2350 × 450, tare da nauyin 7.323kg da na cirewa na ƙarfe na 88.4%. Kamfanin yana da tsari mai kyau tare da bayanan martaba a cikin hanyoyi shida, yana yin tsarin da ba daidai ba ne. Wani ɓangare na murƙushe ba a buɗe ba, wanda ke shafar kwanciyar hankali yayin aiki. Bugu da ƙari, bangon kauri da yawa na kauri an samar da bangon ɓangaren ɓangaren ɓangaren da za'a iya samu a yawancin wurare, yana sa shi mahimmanci don tabbatar da bangon waya yayin aiwatar. A tsintsiyar da ke cikin ɓangaren suna da matsakaicin zurfin 160mm da kuma karamin nisa na kawai 34mm, tare da ƙaramin rami na R10. Akwai dangantakar da za'ayi a lokacin da suke haɗuwa da waɗannan kusurwa, buƙatar babban girman iko. Sashe kuma yana buƙatar kayan aiki tare da babban abu mai tsayi-zuwa-diamita don Motar CNC, wanda ke gabatar da ƙalubale saboda ƙarancin kayan aiki.

Don aiwatar da aiki sosai wannan sashin, ana buƙatar ƙuduri na shirin sarrafawa. Da farko, sashin da aka yi la'akari da shi ne ga kayan aikin CNC na gida na CNC. Koyaya, saboda hadaddun ɓangaren kuma buƙatar don gyara abubuwa da yawa, an ƙaddara cewa injin ɗin tsaye bai dace ba. A maimakon haka, a kwance kayan aikin cnc na inji CNc na injin din.

A tsarin CNC na kwance-a kwance, an zaɓi tsakiyar daidaitawa guda biyar masu tsayayyen kafa guda biyar. Wannan kayan aikin injin yana da kyau. Yana da kusurwar juyawa na 90 / -90 digiri a kusurwa mai tsayi da 360 digiri a kwana b. Kayan aiki na injin kuma yana da kayan aikin sanyaya mai sanyaya, yana ba da izinin cirewar sauri da kuma tsawanta rayuwar sabis ɗin.

An kafa kwararar sarrafawa ta amfani da injin tsaye da kwance. Kashi A, wanda ke aiki a matsayin alamu don aiki mai zuwa, an sarrafa shi ta amfani da kayan aiki na gida guda biyar. Kashi na Bukata biyu na Gyara don matsawa, yayin da sashi C ake buƙatar saiti guda uku na gyarawa. Sassan d da e an canja shi zuwa kayan aikin injin kwance don aiki ta amfani da saitin na musamman. Wannan hanyar ta cire buƙatar buƙatar gyara abubuwa da yawa, rage farashin masana'antu da inganta inganci. An yi amfani da sassan a farfajiya a, kuma kawai za'a yi amfani da saiti ɗaya na groundures don juya ta hanyar aiki, kammala aiki na kowane bangare.

Don tattara shirin sarrafawa, an ɗauki tsauraran tsarin tsarin don inganta ƙwayar ɓangaren ɓangaren yayin aiki. Shirin a ƙarshen bangaren ɓangaren ya yi la'akari da ƙimar kayan aikin injin da tsarin sarrafawa, rarraba zurfin ƙarshen a cikin yadudduka don aiki ta amfani da mai yanka mai ɗorewa. Ga tsagi mai zurfi a cikin ɓangaren, an yi amfani da kayan aikin guda uku don sarrafawa. A Lug da daraja da aka yi milled ta amfani da abun yanka na 10r2, tare da daban-daban yana da girman kai don tabbatar da kauri da nisa na fasali. Yankan sigogi kamar juyinakanci, ciyar da kowane haƙori, da kuma saurin ciyar da tsari dangane da takamaiman bukatun kowane miling aiki.

Don tabbatar da tsarin sarrafawa, ana amfani da software na Vericut don bincika shirin NC don daidaitawa. Wannan software yana ba da izinin tabbatar da izini, katangar kayan aiki, tsangwama na kayan aikin injin, da kuma shayar da kayan aikin. Yin amfani da software na gwaji na tabbatar da daidaito da tasirin shirin sarrafawa kafin ainihin samarwa.

A ƙarshe, kayan aikin injin a kwance a kwance zai zama mai amfani don aiwatar da sashin sashin da aka yi daga titanium alloy. Ta hanyar kawar da buƙatun na da yawa kuma yana amfani da damar kayan aikin injin da amfani da injin ɗin ɗin ɗin ɗin ɗin ya gajarta kuma an tabbatar da ingancin sassan. Wannan hanyar ba kawai ingantacciyar inganci bane amma har ila yau da tara kwarewa mai mahimmanci don aiwatar da aiki mai kama da samfuran iri ɗaya. Tallsen, kasancewa abokin ciniki da abokin ciniki, an sadaukar da shi don samar da mafi kyawun samfuran da sabis cikin ingantacciyar hanya. Tare da shekaru na gwaninta a samar da hinges, tallsen an san shi da ingancin ingancin sa da kayan haɓaka. Kamfanin ya mai da hankali kan kirkirar fasaha, gudanarwa mai sassauci, da kuma kayan haɓaka kayan aiki don inganta haɓakar samarwa. Tangsen ci gaba na neman inganci da sadaukar da kai ga gamsuwa na abokin ciniki ya sanya shi amintaccen abokin tarayya a masana'antar.