Izinzuzo ze-Horizontal Machine Ithuluzi Lokucubungula Titanium Alloy Hinge_hinge_Tallysen 1

Njengamanje, izinto zokwenziwa ze-titanium alloy zisetshenziswa kabanzi ezintweni ze-hinge ngenxa yezakhiwo zazo ezinhle kakhulu. Kodwa-ke, lezi zinto zokwenziwa zinokuqhutshwa okuphansi okushisayo, okungaholela ekugqokeni kwamathuluzi futhi kuncishiswe ithuluzi impilo uma ukususwa kwe-chip kungenziwa ngesikhathi ngesikhathi sokusika. Lokhu kungaholela nasezingeni eliphansi lomkhiqizo osuqediwe. Kulesi sihloko, sizoxoxa ngendlela esebenza kahle yohlobo lwengxenye ethile yengxenye yomshini eyenziwe kwaTitanium Alloy.

Ingxenye esizokuhlaziya inesakhiwo esiyinkimbinkimbi namaphrofayili ezinkomba eziyisithupha, edinga iziteshi eziningi ukuqedela ukucubungula. Izinto ezivuthiwe zale ngxenye i-TA15M, i-alloy efayo ye-titanium, enobukhulu obungaphandle ka-470 × 170 nesisindo se-63kg. Ubukhulu bengxenye ngokwalo bungu-160 × 230 × 450, ngesisindo esingu-7.323kg kanye nesilinganiso sokususa sensimbi esingu-88.4%. Ingxenye inesakhiwo esinama-hinged namaphrofayili ezinkomba eziyisithupha, okwenza isakhiwo singahambisani kakhulu. Ingxenye yokugxeka ayivulekile, ethinta ukuqina kwayo ngesikhathi sokulungiswa. Ngokwengeziwe, ubukhulu bezinkomo eziningi zodonga bangakhiwa kuphela eziteshini eziningi, bakwenze kube nzima ukuqinisekisa ubukhulu bedonga ngesikhathi senqubo. Ama-grooves engxenyeni anokujula okuphezulu kwe-160mm kanye nobubanzi obuncane bokuphela kwama-34mm, eline-radius encane ekhoneni lika-R10. Kunobudlelwano obugcwele kakhulu lapho uhlanganisa la makona, adinga ukulawulwa ngosayizi oqinile. Ingxenye ibuye idinga ithuluzi elinesilinganiso esikhulu se-to-deam-to-deammeter for CNC machishini, esiletha inselelo ngenxa yobulukhuni obumpofu bethuluzi.

Ukucubungula kahle le ngxenye, ukuzimisela kohlelo lokucubungula kuyadingeka. Ekuqaleni, ingxenye yayibhekwa njengemishini ye-vertical CNC Maching Machined. Kodwa-ke, ngenxa yobunzima bengxenye kanye nesidingo sokulungiswa okuningi, kwakunqunywe ukuthi imishini emile ibingafanele. Esikhundleni salokho, amathuluzi omshini we-CNC avundlile akhethelwe ama-maching.

Kuhlelo oluvundlile lwe-CNC Maching Plan, kwakhethwa isikhungo esiphezulu semishini evundlile. Le thuluzi lomshini linobuqili obuhle nezinkanyezi ezimbili eziguqukayo, ezithuthukisa ukusebenza kahle emsebenzini. Ine-angle yokujikisa yama-90 / -90 degrees nge-angle a nama-360 degrees nge-angle B. Ithuluzi lomshini libuye libe nemishini emihle yokupholisa, okuvumela ukususwa kwe-chip okusheshayo nokwandisa impilo yenkonzo yethuluzi.

Ukugeleza kokucutshungulwa kwasungulwa kusetshenziswa imishini emile nangokuvundlile. Ingxenye A, esebenza njengebhentshi lokucubungula okulandelayo, lacubungulwa kusetshenziswa ithuluzi lomshini wokuxhumanisa amahlanu. Incenye B idinga amasethi amabili okulungiswa okuqubuka, ngenkathi ingxenye C edingekayo amasethi amathathu okulungiswa. Izingxenye d no-E zadluliselwa kwithuluzi lomshini ovundlile ukuze licubungule ukusebenzisa isethi yokulungiswa okukhethekile. Le ndlela iqede isidingo sokulungiswa okuningi, ukunciphisa izindleko zokukhiqiza kanye nokwenza ngcono ukusebenza kahle. Lezi zingxenye zibekwe ngaphezulu kwendawo, futhi kusethi eyodwa kuphela yokulungiswa okusetshenziselwa ukuzungeza ngokusebenzisa izinto ezisebenzayo, ukuqeda ukucubungula kwengxenye ngayinye.

Ukuhlanganisa uhlelo lokucubungula, ukuqina kohlelo lwenqubo kwakubhekwa ukuthuthukisa ubulukhuni obujwayelekile bengxenye ngesikhathi sokucutshungulwa. Uhlelo kuwo womabili ama-Emples engxenye lubhekele ukuqina kwethuluzi lomshini kanye nohlelo lokucubungula, ukuhlukanisa ukujula kokuphela kube izingqimba zokucutshungulwa usebenzisa umsiki wokugaya. Ukuze uthole i-groove ejulile engxenyeni, kusetshenziswe uchungechunge lwamathuluzi amathathu ahlukene wokucutshungulwa. I-lug ne-notch kuleli yunithi kusetshenziswa umsiki we-10r2 wokugaya, ngokuqhekeka okuhlukile nokuqedela izigaba ukuqinisekisa ubukhulu nobubanzi bezici. Ukusika amapharamitha afana nokuvukelwa, okuphakelayo izinyo ngalinye, kanye nesivinini sokuphakela kukhethwe ngokuya ngezidingo ezithile zokusebenza ngakunye kokugaya.

Ukuze uqinisekise izinqubo zokucubungula, kusetshenziswe isoftware ye-Vericut Simulation ukubheka uhlelo lwe-NC ngokunemba. Le software ivumela ukuqinisekiswa kwezibonelelo zokusika, ukushayisana kwamathuluzi, ukuphazamiseka kwamathuluzi womshini, nezinsalela zemishini. Ukusetshenziswa kwesoftware sekulingisa kuqinisekisa ukunemba nokusebenza kahle kohlelo lokucubungula ngaphambi kokukhiqizwa kwangempela.

Sengiphetha, ithuluzi lomshini ovundlile libonakalise ukuthi liyindlela ephumelelayo yokucubungula ingxenye eyinkimbinkimbi eyenziwe kwaTitanium Alloy. Ngokuqeda isidingo sokulungiswa okuningi futhi usebenzise amakhono ethuluzi lomshini, umjikelezo wokucubungula womkhiqizo wafinyezwa kanti izinga lezingxenye laliqinisekisiwe. Le ndlela ayithuthuki nje ukusebenza kahle kuphela kepha futhi yaqongelela isipiliyoni esibalulekile sokucutshungulwa okuzayo kwemikhiqizo efanayo. I-TallSen, igxile kumakhasimende, inikezelwe ekuhlinzekeni imikhiqizo nezinsizakalo ezinhle kakhulu ngendlela ephumelelayo. Ngeminyaka yesipiliyoni ekukhiqizeni ama-hinges, i-tallsen yaziwa ngemikhiqizo yayo esezingeni eliphakeme neyokuqala. Inkampani igxile ekususweni kwezobuchwepheshe, ukuphathwa okuguqukayo, kanye nokwenza ngcono imishini yokucubungula ukwenza ngcono ukusebenza kahle kokukhiqiza. Ukuphishekela okuhle okuqhubekayo nokuzinikela kokuzinikezela kokwaneliseka kwamakhasimende kwenza kube ngumlingani othembekile embonini.