Tenga Zvakanakisa Push Opener muTallsen

Kuongororwa kwekukanda maitiro uye mold dhizaini yeZL103 Alloy Bracket

Mufananidzo 1 unoratidzira dhizaini yeiyo bracket chikamu, iyo yakagadzirwa neZL103 Alloy. Kuita kuoma kwechikamu chechipatara, kuvapo kwemakomba mazhinji, uye kukakavara kwaro kwakaonda kunoita kuti zviome kubvisa panguva yekukanda uye inogona kutungamira kuhurongwa uye nyaya dzekushongedza. Kupiwa yakakwirira kwazvo yekunyora uye yemhando yepamusoro zvinodiwa, inokosha yekunyatsofunga nzira yekudyisa, kudyisa chinzvimbo, uye chikamu chakamira muumbi dhizaini.

Iyo yekufa-yekukanda mold chimiro, sezvakaratidzwa mumufananidzo 2, inotevera matatu-emhando yemhando yemhando yekugadzira ine maviri-chikamu chikamu chekuparadzanisa. Iyo Center inodyira kubva pasuwo repadenga, ichipa mhedzisiro inogutsa uye chitarisiko chinofadza.

Iyo yekutanga yegedhi fomu yakasarudzwa kune iyo yekufa-inokanda mold yaive gedhi rakananga. Nekudaro, zvakacherechedzwa kuti nzvimbo yekubatana pakati peiyo yakasara uye yekukanda yaive yakakura mushure mekuumbwa kwechigaro, zvichiita kuti zviome kubvisa zvinhu zvakasara. Kuvapo kwezvinhu zvakasara zvakashata zvakakanganisa kunaka kweiyo yepamusoro yepamusoro yekukanda, zvichikonzera shringerge cavities iyo isina kusangana nezvinodiwa zvekukanda. Kugadzirisa izvi, gedhi rekodhi rakatorwa uye rakaratidza kuti rinoshanda mukugadzira nzvimbo dzakatemerwa nenzvimbo dzakatsiga uye yunifomu yezvivakwa zvemukati. Iyo yegedhi yemukati Dhivha yakanga yakatemwa kunge 2mm, uye shanduko yakakodzera H7 / M6 yakashandiswa pakati pegedhi bhazi 21 uye iyo yakatarwa yechigaro chechigaro chembambo. Pasi romukati megedhi regedhi rakashongedzwa kuti riitwe kupatsanurana kweKurasheya kubva kuChinjuru, kuzadzisa roughomence yer r = 0.8μm.

Kufunga nezve zvisingakwanisi kugumira nechimiro chegadziriro yeGating, nzira mbiri-yekuparadzanisa yaive yakashandiswa mune iyo mold yekugadzirisa chikamu chekuparadzaniswa kubva kune speve sleeve uye yekukanda nzvimbo. Kupatsanurana kwandakashandiswa kupatsanura izvo zvasara zvinhu kubva kune spurue sleeve, nepo kupatsanura nzvimbo II kwakapwanya zvinhu zvasara kubva pane zvekukanda pasi. Iyo Baffle Plate 24, iri pakupera kweTie tsvimbo 23, akafambisa kupatsanurwa kwekutsaura kwezvinhu zviviri zvekuparadzanisa. Uyezve, iyo tie tsvimbo 23 yakaitwa sechirahwi chekufamba. Kureba kwemuromo wemuromo waive wakagadziriswa kuti ubviswe kubviswa kwezvinhu zvasara.

Mushure mekuparadzanisa, iyo yekutungamira kutumira inobuda kubva mugomba rinotungamira kweiyo inobviswa template 29. Nekuda kweizvozvo, panguva yekuvharwa kwemota, iyo mold cavity kuisa 26 yakarongedzwa chaizvo neNylon Plunger 27 pane iyo inoshamisa template 29.

Iyo yekutanga mold gadziro yakabatanidza imwe-nguva kusundira-kunze uchishandisa tsvimbo yakasviba. Nekudaro, izvi zvakakonzera matambudziko akadai secformation uye saizi kunze-kwekushivirira mumakandikiya. Kuwedzeredzwa kwakakura uye kuyedza kwakaratidza kuti kutsiga kwakaonda uye kureba kwakakwenenzverwa kwakakonzera simba rekuwedzera pane iyo nzvimbo yekufambisa, ichitungamira kuhurongwa kana ichisvibisa masimba pamatanho maviri. Kugadzirisa nyaya iyi, yechipiri kusundira michina yakaitwa. Uyu mechanism akashandisa hinge yekubatanidza yekubatanidza, umo iyo yepamusoro pushling plate 8 uye yakaderera plate plate 12 yaive yakabatana kuburikidza nemapuranga maviri ehudyu 9 uye gumi uye pini shaft 14. Simba rekusundira kubva kune iyo yekufa-yekukanda Machina Kamwe kuganhurira kweganho remutemo webhuruu 15 rakapfuura, iyo hinge yakakotama, uye kusundira kubva pakufa kwemuchina wekufa Panguva ino, iyo yepamusoro pushling plate 8 yakamira kufamba, kubvumira iyo yechipiri push.

Maitiro ekushanda eMold anosanganisira jekiseni rekukurumidza kweiyo jekiseni remvura pasi pekumanikidzwa kubva kumuchina wekufa-wekukanda, uchiteverwa nekuvhura kwekuumbwa mushure mekuumba. Munguva yekuvhurwa, ini i-ini kupatsanura pamusoro pekutanga kuparadzaniswa, kubvumira kupatsanurwa kwezvinhu zvasara pasage kubva pamusasa 21. Pashure pacho, sezvo iyo mold ichiramba yakavhurika, kushungurudzika kunoita kupatsanurana kwemukati kwekuparadzanisa II, uchibvisa zvinhu zvasara kubva mumugariro. Chikamu chose chasara chasara chinogona kubviswa kubva pakati pekamuri yekuumbwa. Iyo Ejection mechanism yangobva yatangwa, kutanga yekutanga kusundira. Iyo yepazasi hinge plate 10, Pin Shaft 14, uye yepamusoro hinge plate yemushini wekufa, nekumusoro pombi yekufambisa. Sezvo pini shaft 14 inofamba kubva kune muganho wevhara Nekuda kweizvozvo, iyo bolt push yechipiri Iyo ejection mechanism yakagadzirwazve kunzvimbo yayo yekutanga panguva yekuvhara, kupedzisa imwe kutenderera kwekushanda.

Munguva yekushandisa mold, pamusoro pekukandwa yakaratidza mesh burr iyo yakawedzera sehuwandu hwekufa-casting cycle yakawedzera. Tsvagurudzo yakashongedzwa zvikonzero zviviri zvenyaya iyi: Yakakura Mold Tembiricha misiyano uye yakakosha cavity pasi roughness. Kuti uderedze matambudziko aya, achitsvaga iyo mold isati yatanga kushandisa uye kushandisa kutonhora panguva yekugadzirwa kwakakosha. MOTOLD YAKAITWA KUTI TENDA YEKUTI 180 ° C, uye kuumbwa kwemukati kwemukati kwakadzorwa, kuchengeta paRa0000.4μm. Aya matanho anowedzera zvakanyanya kunaka kwemhando yekukanda.

Nzvimbo yemubatanidzwa inovandudza kurapa kwekunatsiridza kupfeka kupokana, uye nekufunga kwakakodzera uye kutonhora kunoverengerwa pakushandisa. Pamusoro pezvo, kushushikana kushushikana kunoitwa mushure mega ezviuru ezviuru anofa-casting clecle, uye nzvimbo yemukati yakapukutwa uye inotungamirwa. Aya matanho anotambanudzira hupenyu hwaMold. Parizvino, kuumbwa kwakapfuura matombo zviuru makumi mashanu ekufa, achiratidza kuvimbika uye kusimba kwaro.

Mukupedzisa, kuongororwa kwekukanda maitiro uye kugadzirwa kweZL103 Alloy Bracket zvine chekuita nezvinhu, kudyisa nzvimbo, uye chikamu chacho chichiita kuti uwane kukwana kwakasimba uye mamiriro emusoro. Iyo yakasarudzwa yegedhi fomu, Guo rePoint, rakaratidza kushanda mukugadzira castings neyekukasira nzvimbo uye zvimiro zvemasaini. Iyo mbiri-yekuparadzanisa mashini, padivi pehudyu-yakavakirwa sekondari yekushambadzira-kunze, yakagadziriswa nyaya zvine chekuita nehurongwa uye saizi-yekuzvishivirira mumakandira. Kutevera kuumbwa kwakakodzera, kwakadzorwa kuumbwa kwemukati, uye matanho ekudzivirira akadai sekutora, kushushikana kushushikana, uye kupukunyuka, kuumbwa nehupenyu hwakawedzera uye hwakavandudzwa hunhu hwakawanikwa. Kubudirira kwechirongwa ichi kunoratidza kuzvipira kweTallen kune hunhu uye hunyanzvi.

Kuwedzera pamusoro wenyaya ye "Maitiro ekutora iyo push-dhiraivha dhirowa" ...

Madhiraya ndeye chidimbu chakakosha mudzimba medu, uye zvakakosha kuti usanatsa pasi asiwo kuchengetedza mukati kuti urichengete mumamiriro akanaka. Kuchenesa dhirowa nguva dzose kwakakosha kuti urefu hwembenicha uye zvinhu zvakachengetwa mukati.

Kuti ubvise uye kudzoreredza dhirowa, tanga nekudurura kunze kwezvakazara zvedhirowa. Kana kamwechete dhirowa risina chinhu, dhonza kunze kusvika pamwero wayo. Kudivi redhirowa, iwe uchawana diki diki kana lever. Aya maitiro anogona kusiyana zvishoma zvichienderana nedhirowa, asi nheyo yekutanga inoramba yakafanana.

Kubvisa dhirowa, tsvaga wrench uye ubvise nekumisikidza kumusoro kana pasi. Shandisa maoko ese ari maviri kuti ubudise iyo wrench kubva kumusoro uye pasi panguva imwe chete. Kana wrench yakangovezwa, dhirowa rinogona kubviswa zviri nyore.

Kudzoreredza dhirowa, ingoenderana nedhirowa nesiraidhi uye sundira ichidzoka munzvimbo. Ita shuwa kuti inotsvedza mune zvakanaka pasina chero kupokana. Kamwe munzvimbo, ipa iyo nyoro push kuti ive nechokwadi kuti yakachengeteka yakaiswa.

Kugara kuchengetedzwa kwemadhirowa anokosha kuti avachengetedze mumamiriro akanaka. Kutanga nekuchenesa dhirowa nguva dzose. Shandisa jira rakanyorova kupukuta pasi uye kubvisa chero marara kana guruva. Chenjera kuti urege kusiya chero unyoro kuseri kweizvozvo zvinogona kutungamira kuCorrosion yedhirowa uye kukuvadza zvinhu zvakachengetwa mukati. Mushure mekupukuta dhirowa, peta zvakakwana nejira rakaoma usati waisa zvinhu kumashure mukati.

Zvakakoshawo kudzivirira kufumura dhirowa kune gasi rekukosheswa kana zvinwiwa. Izvi ndezvechokwadi kunyanya kana dhirowa rakagadzirwa nesimbi, huni, kana epurasitiki. Kusangana nezvinhu zvinokatyamadza zvinogona kutungamira kukuvadzwa uye kuora. Iva anongwarira uye kudzivisa kuisa zvinhu zvinokatyamadza pedyo nemadhirowa kuti udzivise chero kukuvara.

Zvino ngatikurukurei maitiro ekubvisa iyo dhirowa masiraidhi. Kune mhando dzakasiyana dzekutsvedza, dzakadai seyakaenzana-zvikamu zvitatu kana sheet simbi slide njanji. Kubvisa iyo dhirowa masiraidhi, tevera matanho aya:

1. Kutanga, sarudza rudzi rwechirungu rwechitima chinoshandiswa mudhirowa rako. Panyaya yechikamu chetatu-chikamu, chinyoronyoro kuburitsa kabati. Iva anongwarira uye kutarisa chero zvinhu zvakapinza zvinobva pamativi ekabati, inowanzozivikanwa semakadhi epurasitiki. Dzvanya pasi pane mapurasitiki makadhi ekuburitsa kabhoni. Iwe uchanzwa mutsauko wakasiyana kuratidza kuti rakavhurwa. Kamwe kuvhurwa, iyo kabati inogona kubviswa zviri nyore. Ita shuwa yekuchengeta iyo kabhodhi yekabati uye dzivisa kushandisa yakanyanyisa simba kudzivirira kukuvadza kune mativi pamativi ese maviri. Gadzirisa chinzvimbo che cabinet sezvazvinodiwa usati wadzosera iyo.

2. Kana iwe uine sheet simbi slide njanji, tanga nekukwevera kunze kwekabati nokungwarira uchichengeta ichichengeta yakagadzikana. Tsvaga chero mabhatani akanyorwa uye edza kuzvitsvakira pasi nemaoko ako. Kana iwe uchinzwa kudzvanya, zvinoreva kuti bhatani rasunungurwa. Nyorovera iyo kabhodhi iyo cabinet, ichichengeta iyo flat kuti udzivise kukonzeresa kukuvadza munzira. Tarisa iyo dhirowa's track slide kune chero deformations kana nyaya. Kana paine chero deformations, gadzirisa chinzvimbo uye uvagadzirise usati wadzoreredza dhirowa uchishandisa nzira yekutanga.

Mukupedzisa, kuchengeta hutsanana uye kushanda kwemadhirowa kwakakosha kuchengetedza kwese kwefenicha. Nekugara uchichenesa dhirowa uye kuve wakangwara pamusoro pekukuvara kunogona kuitika kubva pazvinhu zvinokosheswa, tinogona kuwedzera hupenyu hwefenicha yedu uye chengetedza dzimba dzedu dzakarongeka.

Kuongororwa kwekukanda maitiro

Iyo bracket chikamu, yakagadzirwa neZL103 Alloy, ine chimiro chakaomarara nemakomba mazhinji uye matangi akaonda. Izvi zvinounza matambudziko panguva yeEJICKOCK maitiro, sezvo zvakaoma kusundira kunze kwekukonzera kushomeka kana nyaya dzekutsungirira. Iyo chikamu inoda yakakwira dimensional chaiyo uye yemhando yepamusoro, ichigadzira nzira yekudyisa, inopa nzvimbo, uye chikamu chinzvimbo chakakosha mukufungidzirwa kwekugadzira mold.

Iyo yekufa-yekukanda moli, inoratidzwa mumufananidzo 2, inotora mhando yemhando nhatu-yemapururu, maviri-chikamu chikamu chekuparadzanisa, ine nzvimbo yekudyira kubva pasuwo rezwi. Dhizaini iyi inoburitsa migumisiro yakanaka uye chimiro chinofadza.

Pakutanga, gedhi rakananga raishandiswa mukufa-kukanda furu. Nekudaro, izvi zvakakonzera matambudziko panguva yekubviswa kwezvinhu zvakasara, zvichikanganisa kunaka kweiyo yekukandira kumusoro. Uyezve, makapukanana akafukidzwa akacherechedzwa kugedhi, izvo zvisina kuzadzisa zvinodiwa. Mushure mekunyatsotarisisa, gedhi rekodhi rakasarudzwa sezvo rakaratidza kuburitsa nzvimbo dzakasarudzika neyunifomu uye zvivakwa zvemukati. Iyo yegedhi yemukati Dhivha yakaiswa pa 2mm, uye shanduko yakakodzera yeH7 / M6 yakagamuchirwa pakati pegedhi bhazi uye iyo yakatarwa yeMold chigaro. Iyo gedhi bushing's yemukati nzvimbo yakagadzirwa seyakanaka sezvinobvira kuve nechokwadi chekuparadzaniswa kwakakodzera kweiyo curnensate kubva kune huru chiteshi, ine nzvimbo yekumusoro yeRa = 0.8μm.

Iyo mold inoshandisa maviri ekuparadzanisa nzvimbo nekuda kweiyo gwara system mamiriro emagetsi. Kupatsanurana kwandinoshandiswa kupatsanura izvo zvasara zvinhu kubva pamusasa speve, nepo kupatsanura nzvimbo II kunotarisira kubvisa zvinhu zvakasara kubva pakukanda nzvimbo. Plate clate pakupera kweiyo Tie tsvimbo inofambisa kutevedzana kwekuparadzaniswa kwezvinhu zviviri zvekuparadzanisa, nepo tie sosi ichichengeta chinhambwe chaunoda. Kureba kwemuromo wemuromo (zvinhu zvasara zvakaparadzaniswa neSturue Sleeve) inogadziridzwa kubatsira pakubvisa maitiro.

Munguva yekuparadzanisa, iyo yekutumira inotungamira inobuda kubva mugomba reTemplate's gomba rekutungamira

Iyo yekutanga dhizaini yeMold inosanganisira imwe-nguva shini tsvimbo yeEjection. Nekudaro, zvakakonzera kushandurwa uye kushandurwa kwakaringana mune zvakatetepa, kureba kwekukanda nekuda kwekuwedzera kwekusimbisa kwekusimbisa pane iyo inofamba mold yeMold's Center Inisa. Kuti ugadzirise nyaya iyi, sekondari kusundidzirwa kwakaunzwa. Iyo mold inosanganisira hinge yekubatanidza chimiro, ichibvumira kufungidzira kwakazara kweiyo yepamusoro uye yakaderera kusundira mahwendefa panguva yekutanga push. Kana mafambiro achikwira muganho wechiitiko, hinge anokotama, uye simpuru yetsvimbo chete inongoita pane yepazasi pushling plate yekunyepedzera spate yechipiri push.

Maitiro ekushanda kweMold anosanganisira jekiseni rekukurumidza remagetsi alloy pasi pekumanikidzwa, ichiteverwa nekuvhura kwechiumbwa mushure mekuumbwa. Kuparadzanisa kwekutanga kunoitika paI-ini kupatsanura pamusoro, uko zvinhu zvasara pasuo zvakabviswa kubva kune speve sleeve. Chimiro chinoramba chichiwedzera kuvhura, uye zvinhu zvasara kubva kumucheto chinobviswa. Iyo ejection mechanism yobva yatanga yekutanga push, neipi iyo yepazasi uye yepamusoro yekusimbisa mahwendefa anofambiswa mberi achibudirira. Iyo yekukandirwa inosundidzirwa zvakanaka kubva pane inofamba-famba ndiro dzinofamba uye yakagadziriswa yeMold yeMold Insert, kubvumira kuunganidza-kudhonza kweiyo yakatarwa. Sezvo shaft yePIN ichienda kure neyechikamu chengarava, inokotama yakananga pakati peMold, ichikonzera iyo yepamusoro pamushini plate kuti ideredze simba. Pashure pacho, chete iyo yepazasi push ndege inoenderera mberi kuti ifambe mberi, ichisundira chigadzirwa kunze kweiyo cavity yeiyo plate plate kuburikidza push tube uye kusundira tsvimbo, kupedzisa kudengenyeka. Iyo ejection mechanism inogadzirisa panguva yekuumbwa kwekuvhara kuburikidza nekuita kweiyo reset lever.

Munguva yemumoto yekushandisa, iyo yekukanda nzvimbo yakatanga kuratidzira mesh burr, iyo zvishoma nezvishoma yakawedzera neyekufa-kwekufa kutenderera. Tsvagurudzo yakaratidza zvinhu zviviri zvinopa nenyaya iyi: hombe hombe tembiricha misiyano uye yakaomesesa cavity pamusoro. Kugadzirisa izvi zvinetsekana, mold yakanga yazara kusvika 180 ° C usati washandisa uye akachengetedza nzvimbo yekunhuhwirira (ra) ye 0.4μm. Aya matanho akanyanya kuvandudza kudzikisa kunaka.

Nekuda kwekurapa kwekutarisira uye nekupokana uye kutonhorera maitiro, iyo mold's cavity yepasi inonakidzwa kupfeka kupfeka kupokana. Kushushikana kushushikana kunoitwa matanho ese zviuru gumi zvekufa-kukanda matanho, nepo nguva dzose kupukuta uye nekucheka mberi nekuwedzera kuwedzera iyo lifspan yeMold. Kusvika parizvino, kuumbwa kwakabudirira kupedza zvinopfuura zviuru makumi mashanu zvinodya-zvinokanda matinji, kuratidza maitiro ayo akasimba uye kuvimbika.